Jacketed Reactor Temperature Control Units

With the continuous development of industrial production technology, reactors have been widely used in pharmaceutical, chemical, food and other fields. Jacketed reactor temperature control, as one of the key technologies to ensure efficient and stable operation of reactors, has also received more and more attention. As a core component of reactor technology, the TCU dynamic control unit plays an important role in achieving precise temperature control, improving product quality, and energy conservation and emission reduction.

Introduction to jacketed reactor temperature control units

Reactor is a commonly used reaction equipment in industrial production. During its operation, parameters such as temperature, pressure, and liquid level need to be accurately controlled. Among them, temperature control is crucial, because the reaction temperature directly affects the quality and yield of the product. In order to achieve precise temperature control, reactors usually use a jacket as a heat exchange medium, and the reaction temperature is adjusted by heating or cooling the medium in the jacket.

The composition and working principle of jacketed reactor temperature control units

The TCU dynamic control unit is a key component to achieve temperature control of the reactor. It mainly consists of three parts: sensor, controller and actuator. The sensor is responsible for monitoring the temperature of the reactor jacket in real time and transmitting the temperature signal to the controller; after receiving the temperature signal, the controller calculates the required control signal according to the preset control algorithm and transmits the control signal to the actuator. ; The actuator adjusts the flow or pressure of the medium in the jacket according to the control signal, thereby achieving precise control of the reaction temperature.

Characteristics of jacketed reactor temperature control units

1. Precise control: The TCU dynamic control unit adopts advanced control algorithms, which can monitor the temperature changes of the reactor jacket in real time, and adjust the actuator action according to the temperature changes to achieve precise temperature control effects.

2. Fast response: The sensors and actuators of the TCU dynamic control unit adopt high-precision and high-sensitivity components, which can quickly respond to temperature changes and shorten the time of temperature fluctuations.

3. High degree of automation: The TCU dynamic control unit can communicate with the host computer to achieve remote monitoring and automatic control. Operators can understand the operating status of the reactor in real time through the host computer, and remotely adjust parameters such as temperature as needed.

4. Energy saving and environmental protection: TCU dynamic control unit can adjust the flow rate of heating or cooling medium according to actual needs, avoiding waste of energy. At the same time, precise temperature control also reduces waste production and emissions, which is beneficial to energy conservation and environmental protection.

5. Easy maintenance: The TCU dynamic control unit adopts a modular design for easy installation and disassembly. When a fault occurs, operators can quickly replace the faulty module, shortening downtime and improving equipment utilization.

We provide complete temperature control systems design and manufacturing. From standard models to complete customized products. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

We provide non-standard customized solutions. Both single cooling chillers and cooling & heating combo units are available.

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Cooling and Heating Systems (SUNDI series)

(Custom Designs)

• Temperature range: -120℃ ~ +350℃
• High-precision, intelligent temperature control
• Cooling capacity: 0.5kW ~ 1200kW
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Cooling and Heating Systems (WTD series)

(Custom Designs)

• （Micro channel / tube reactors specialized）
• Temperature range: -70℃ ~ +300℃
• High-performance circulation pump, more stable temperature control effect
• Wide temperature range to meet the needs of more industries
• Each device is load tested for more than 12 hours

Cooling and Heating Circulators

(Custom Designs)

• Temperature range: -45℃ ~ +250℃
• Emerson Copeland compressor, reliable quality
• Self-diagnosis function, multiple safety protection devices
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Heating Circulators

(Custom Designs)

• Temperature range: +50℃ ~ +300℃
• Large heat exchange area and fast heating speed
• Self-diagnosis function, multiple safety protection devices
• Closed circulation system, no oil mist at high temperatures
• Each device is load tested for more than 12 hours

TES Series (Temperature control for fuel and oil testing)

(Custom Designs)

• Temperature range: -85℃ ~ +250℃
• Siemens PLC controller and other brand accessories
• Self-diagnosis function, multiple safety protection devices
• Fully closed circulation system, no oil mist at high temperatures
• Each device is load tested for more than 12 hours

TCU Multi-reactors Temperature Control System

(Custom Designs)

• Temperature range: -120℃ ~ +250℃
• Sealed, repeatable temperature control
• Built-in electric heating thermal oil auxiliary system
• Add cold and heat source heat exchange modules according to needs
• Each device is load tested for more than 12 hours

Cooling Chillers                                                                                                     

Recirculating Chillers / Refrigerated Circulator

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.

Mini Chillers / Small Chillers

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.

Low Temperature Chillers

(Custom Designs)

We specialize in the production of low-temperature chillers with a temperature control range as low as -150°C, which can meet the refrigeration needs of different industries.

High Temperature Chillers

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.