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Reactor Temperature Control

 

Reactor Temperature Control

 

Reactors are widely used as reaction vessels in all walks of life. It is the most important reaction equipment in the pharmaceutical and chemical production process. With the market’s higher requirements for product quality, the temperature control of the reactor has become a very critical technology, so now the requirements for the intelligence and precision of the internal temperature control of the reactor are becoming higher and higher.

Reactor Temperature Control Technology And Solutions

The basic temperature control principle of the reactor:

SUNDI-principle

 

When reacting in a low flow rate container, temperature changes have little effect on thermal efficiency, while in a high flow rate reaction, the flow rate increases, which is likely to cause a short circuit at the inlet and outlet. If the heat transfer medium stays in other parts of the reactor, it will also cause slow heat transfer, uneven heating inside and outside the jacket of the reactor, and a decrease in thermal efficiency, resulting in a decrease in production efficiency or production, and in severe cases, safety accidents may occur.

Secondly, the reactor structure process precisely controls the temperature. Usually, two valves are used to adjust the temperature of hot water and cold water, and then the materials are evenly mixed through the stirring device in the container. When the temperature needs to rise, hot water is passed through the valve, and when the temperature needs to drop, cold water is passed. In short, it is necessary to keep the temperature in the kettle constant to deal with a large number of endothermic and exothermic reactions.

Therefore, the temperature control system is very important for the reactor. It can maintain the stability of the material temperature in the reactor and provide high-precision control.

 

cooling-heating-systems-and-reactor

 

Choose the right temperature control unit for your reactor 

Email: lilia@lneya.com    WeChat ID: +8615251628237    WhatsApp: +86 17851209193

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1.Cooling & Heating Systems for Reactor

 


 

Cooling and Heating Systems (SUNDI series)

(Custom Designs)

  • Temperature range: -120℃ ~ +350℃
  • High-precision, intelligent temperature control
  • Cooling capacity: 0.5kW ~ 1200kW
  • Fully closed system to extend the service life of thermal fluid
  • Each device is load tested for more than 12 hours

 

Temperature range -10 ~ +150°C series -25 ~ +200°C series -25 ~ +300°C series -45 ~ +250°C series -45 ~ +300°C series -60 ~ +250°C series -60 ~ +300°C series -70 ~ +250°C series -80 ~ +250°C series-90 ~ +250°C series -100 ~ +100°C series
Cooling Capacity1.5 ~ 15kW1 ~ 200kW1 ~ 200kW0.45 ~ 200kW0.9 ~ 25kW0.25 ~ 60kW0.75 ~ 25kW0.4 ~ 15kW0.3 ~ 80kW0.2 ~ 80kW0.45 ~ 80kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


 

Cooling and Heating Circulators

(Custom Designs)

  • Temperature range: -45℃ ~ +250℃
  • Emerson Copeland compressor, reliable quality
  • Self-diagnosis function, multiple safety protection devices
  • Fully closed system to extend the service life of thermal fluid
  • Each device is load tested for more than 12 hours

 

Temperature range -25°C ~ +200°C series -45°C ~ +250°C series
Cooling Capacity1 ~ 15kW0.25 ~ 15kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


 

Cooling and Heating Systems (WTD series)

(Custom Designs)

  • (Micro channel / tube reactors specialized)
  • Temperature range: -70℃ ~ +300℃
  • High-performance circulation pump, more stable temperature control effect
  • Wide temperature range to meet the needs of more industries
  • Each device is load tested for more than 12 hours

 

Temperature range -70°C ~ +300°C -45°C ~ +250°C -70°C ~ +200°C
Cooling Capacity1.1 ~ 7.5kW1.5 ~ 5.5kW11 ~ 50kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


 

TCU Multi-reactors Temperature Control System

(Custom Designs)

  • Temperature range: -120℃ ~ +250℃
  • Sealed, repeatable temperature control
  • Built-in electric heating thermal oil auxiliary system
  • Add cold and heat source heat exchange modules according to needs
  • Each device is load tested for more than 12 hours

 

Temperature range -45°C ~ +250°C series -120°C ~ +250°C seriesCustomized Temperature Control SystemRT+10°C ~ +135°C
Heating Capacity25 ~ 80kW25 ~ 80kWCustom25 ~ 300kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 

2.Single Cooling Systems for Reactor

 


 

low temperature chiller

Low Temperature/Cryogenic Chillers (Water Cooled)

(Custom Designs)

  • Temperature range: -150℃ ~ -5℃
  • International brand compressor, high cooling efficiency
  • Secondary subcooling technology, fast cooling speed
  • Automated control and operation, efficient and energy-saving
  • Each device is load tested for more than 12 hours

Six product series

Temperature range -25°C ~ -5°C -45°C ~ -10°C -60°C ~ -10°C -80°C ~ -30°C-110°C ~ -50°C -150°C ~ -110°C
Cooling Capacity12kW…360kW6kW…180kW6kW…180kW4kW…180kW2kW…120kW2.5kW…11kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


 

recirculating chiller

Recirculating Chiller/Refrigerated Circulator (Air Cooled)

(Custom Designs)

  • Temperature range: -120℃ ~ +30℃
  • International brand compressor, cascade refrigeration technology
  • Use ethylene glycol or a mixture of ethylene glycol and water
  • Fully sealed design to ensure the purity of the medium
  • Each device is load tested for more than 12 hours

Five product series

Temperature range -25°C ~ +30°C -45°C ~ +30°C -60°C ~ -20°C -80°C ~ -20°C -120°C ~ -70°C
Cooling Capacity0.8kW…30kW0.75kW…12kW0.4kW…6kW0.2kW…6kW0.3kW…5kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


 

Precision Chillers / Small ChillersSmall Chillers / Mini Chillers

(Custom Designs)

  • Temperature range: -18℃ ~ +35℃
  • International brand compressor, stable performance
  • Microcomputer controller, adjustment unit 0.1℃
  • Energy saving, high temperature control accuracy
  • Each device is load tested for more than 12 hours

Two product series

Temperature range -18°C ~ +30°C +5°C ~ +35°C
Cooling Capacity0.35 ~ 0.9kW1.8kW…50kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


SEMICONDUCTOR CHILLER

 

High Temperature Chillers

(Custom Designs)

  • Temperature range: -100℃ ~ +80℃
  • International brand compressors and other accessories
  • Fully sealed design to ensure the purity of the medium
  • PLC programmable controller
  • Each device is load tested for more than 12 hours

Five product series

Temperature range +5°C ~ +40°C -25°C ~ +40°C -45°C ~ +40°C -80°C ~ +80°C -100°C ~ +80°C
Cooling Capacity6kW…40kW2kW…15kW1kW…8kW0.kW…3kW1.5kW…3kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 

3.Single Heating Systems for Reactor

 


 

Heating Circulators

(Custom Designs)

  • Temperature range: +50℃ ~ +300℃
  • Large heat exchange area and fast heating speed
  • Self-diagnosis function, multiple safety protection devices
  • Closed circulation system, no oil mist at high temperatures
  • Each device is load tested for more than 12 hours
Temperature range +50°C ~ +170°C  (UC series) +50°C ~ +300°C  (UC series) +50°C ~ +300°C  (UST series)
Heating Capacity5.5 ~ 15kW3.5 ~ 130kW3.5 ~ 95kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 

We provide complete temperature control systems design and manufacturing. From standard models to complete customized products. We specialized in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

 

Email: lilia@lneya.com    WeChat ID: +8615251628237    WhatsApp: +86 17851209193

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Customized Solutions for your Process Needs

CUSTOM OPTIONS

  • CUSTOM CHILLER SIZES

Whether it is portable, compact, large and small chillers, we can custom design them according to your requirements.

No matter how many tons of chiller you need, we can create the best solution.

  • CUSTOM TEMPERATURE RANGES

We can create a custom solution for temperatures from -150℃ to +350℃.

Custom temperature ranges for specific industries.

  • CUSTOM COOLING CAPACITY

We offer a very wide range of cooling capacities for various industries.

  • CUSTOM CHILLER TYPES

We provide chillers of various refrigeration types, including but not limited to air-cooled, water-cooled and evaporative-condensing chillers.

Regardless of the type of refrigeration compressor, we can design it according to your requirements.

  • CUSTOM CHILLER ACCESSORIES

We use a variety of internationally renowned accessories, all of which can be customized for your needs, such as compressors, evaporators, heat exchangers, circulation pumps, controllers, expansion valves and shell materials, etc.

  • CUSTOM CHILLER VOLTAGE

Customize chiller voltage and phase according to your needs.

Optional 110V/60HZ, 220V/60HZ, 380V/50HZ, 220V/50HZ, 400V/50HZ, 460V/60HZ, 440V~480V/60HZ, etc.

  • OTHER CUSTOMIZED SOLUTIONS

 

Why Choose Us?

We specializes in custom temperature control systems. We have our liquid chiller system designs in everything from Semiconductor process equipment, FCEV Hydrogen Refeuling Stations and Bio-Pharmaceutical OEM process control systems. LNEYA can design any shape to fit around your equipment, pump selections to meet all your needs, air-cooled, water-cooled, multiple cooling loops. Special interface requirements, digital or analog, pump output heat transfer fluid flow and pressure control, temperature cycling and ramping all available.

Please contact us if you require a temperature control system specifically tailored to your needs. We will be happy to advise you individually and find the right solution for you. It is also possible to show you reference projects that have similar requirements and have already been realized.

 

Our Services

Customized Designs—Our products can be built in any type of variation to your exact specifications.

Competitive Pricing—We offer great prices on equipment that exceeds industry standards, guaranteeing the highest quality.

Same Day Quotes—Get a quote for your project today! We often provide custom quotes in as little as 30 minutes.

24/7 Customer Service—We are always here for you. Whether you have a question or need a quote, there’s always somebody here to communicate with you 24/7.

Durable and Reliable Equipment—Our products are built with premium-grade materials, and we offer competitive warranties on all custom chillers.

 

Dear Sir/Madam, please fill out the form below and one of our team members will be in touch shortly!

Email: lilia@lneya.com     WeChat ID: +8615251628237    WhatsApp: +86 17851209193

 

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