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Reactor Pilot Process Cooling and Heating System

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Reactor Pilot Process Cooling and Heating System

 

In the fields of chemical engineering, pharmaceuticals, and materials science, reactors are experimental equipment for reactions. The pilot reaction process is a link from laboratory scale to industrial production, and accurate control of reaction conditions is of great concern. Among them, the refrigeration and heating temperature control system during the pilot reaction process of the reactor is the temperature control part of the reactor, which directly affects the efficiency of the reaction and the quality of the product.

The main function of the refrigeration and heating temperature control system is to provide a stable temperature environment during the reaction process to meet the specific requirements of different chemical reactions on temperature conditions. This system usually includes components such as refrigeration units, heating elements, temperature sensors and controllers. By accurately controlling the refrigeration and heating power, it can achieve rapid response and stable maintenance of the temperature in the reactor.

During the pilot reaction process, the performance of the refrigeration, heating and temperature control system directly affects key indicators such as reaction rate, product yield and reaction selectivity. Therefore, it is important to optimize the refrigeration, heating and temperature control system during the pilot reaction process of the reactor. First, appropriate refrigeration and heating methods and control strategies should be selected based on specific reaction types and conditions. For example, for exothermic reactions, heating first and then cooling can be used to avoid excessive temperature during the reaction; while for endothermic reactions, it is necessary to ensure that the heating power is sufficient to ensure that the reaction proceeds smoothly.

Secondly, improving the temperature control accuracy and stability of the refrigeration and heating temperature control system during the reactor pilot reaction process is also the key to optimization. This can be achieved by optimizing the layout and calibration of temperature sensors, improving the computing speed and algorithm accuracy of the controller, etc. In addition, dynamic temperature control technology, such as PID control, fuzzy control, etc., can also be used to improve the system’s adaptive ability and anti-interference ability.

In addition, the safety of the refrigeration, heating and temperature control system during the pilot reaction process of the reactor is also an issue that cannot be ignored. During the design and use process, safety measures such as explosion protection and leakage prevention of the system should be fully considered to ensure that the power supply can be cut off in time or other emergency measures can be taken under abnormal circumstances to prevent accidents.

To sum up, the refrigeration and heating temperature control system plays a role in the pilot reaction process of the reactor. By optimizing the design and use of the system, the efficiency of the reaction and the quality of the product can be significantly improved, which provides services for chemical industry, pharmaceuticals, materials science, etc. Provide strong support for research and production in the field.

 


 

We provide complete temperature control systems design and manufacturing. From standard models to complete customized products. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

We provide non-standard customized solutions. Both single cooling chillers and cooling & heating combo units are available.

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Email: lilia@lneya.com    WeChat ID: +8615251628237    WhatsApp: +86 17851209193

 

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Cooling and Heating Systems (SUNDI series)

(Custom Designs)

  • Temperature range: -120℃ ~ +350℃
  • High-precision, intelligent temperature control
  • Cooling capacity: 0.5kW ~ 1200kW
  • Fully closed system to extend the service life of thermal fluid
  • Each device is load tested for more than 12 hours

 

Temperature range -10 ~ +150°C series -25 ~ +200°C series -25 ~ +300°C series -45 ~ +250°C series -45 ~ +300°C series -60 ~ +250°C series -60 ~ +300°C series -70 ~ +250°C series -80 ~ +250°C series-90 ~ +250°C series -100 ~ +100°C series
Cooling Capacity1.5 ~ 15kW1 ~ 200kW1 ~ 200kW0.45 ~ 200kW0.9 ~ 25kW0.25 ~ 60kW0.75 ~ 25kW0.4 ~ 15kW0.3 ~ 80kW0.2 ~ 80kW0.45 ~ 80kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 


 

Cooling and Heating Systems (WTD series)

(Custom Designs)

  • (Micro channel / tube reactors specialized)
  • Temperature range: -70℃ ~ +300℃
  • High-performance circulation pump, more stable temperature control effect
  • Wide temperature range to meet the needs of more industries
  • Each device is load tested for more than 12 hours

 

Temperature range -70°C ~ +300°C -45°C ~ +250°C -70°C ~ +200°C
Cooling Capacity1.1 ~ 7.5kW1.5 ~ 5.5kW11 ~ 50kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 


 

Cooling and Heating Circulators

(Custom Designs)

  • Temperature range: -45℃ ~ +250℃
  • Emerson Copeland compressor, reliable quality
  • Self-diagnosis function, multiple safety protection devices
  • Fully closed system to extend the service life of thermal fluid
  • Each device is load tested for more than 12 hours

 

Temperature range -25°C ~ +200°C series -45°C ~ +250°C series
Cooling Capacity1 ~ 15kW0.25 ~ 15kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 


 

Heating Circulators

(Custom Designs)

  • Temperature range: +50℃ ~ +300℃
  • Large heat exchange area and fast heating speed
  • Self-diagnosis function, multiple safety protection devices
  • Closed circulation system, no oil mist at high temperatures
  • Each device is load tested for more than 12 hours
Temperature range +50°C ~ +170°C  (UC series) +50°C ~ +300°C  (UC series) +50°C ~ +300°C  (UST series)
Heating Capacity5.5 ~ 15kW3.5 ~ 130kW3.5 ~ 95kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 


 

semiconductor chiller

TES Series (Temperature control for fuel and oil testing)

(Custom Designs)

  • Temperature range: -85℃ ~ +250℃
  • Siemens PLC controller and other brand accessories
  • Self-diagnosis function, multiple safety protection devices
  • Fully closed circulation system, no oil mist at high temperatures
  • Each device is load tested for more than 12 hours

 

Temperature range -45°C ~ +250°C series -85°C ~ +200°C series -60°C ~ +200°C series
Cooling Capacity0.3 ~ 25kW0.25 ~ 25kW3 ~ 60kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 


 

TCU Multi-reactors Temperature Control System

(Custom Designs)

  • Temperature range: -120℃ ~ +250℃
  • Sealed, repeatable temperature control
  • Built-in electric heating thermal oil auxiliary system
  • Add cold and heat source heat exchange modules according to needs
  • Each device is load tested for more than 12 hours

 

Temperature range -45°C ~ +250°C series -120°C ~ +250°C seriesCustomized Temperature Control SystemRT+10°C ~ +135°C
Heating Capacity25 ~ 80kW25 ~ 80kWCustom25 ~ 300kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 

Cooling Chillers                                                                                                     

 

recirculating chiller

Recirculating Chillers / Refrigerated Circulator

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.

 

 

Temperature range -25°C ~ +30°C series -45°C ~ +30°C series -60°C ~ -20°C series -80°C ~ -20°C series -120°C ~ -70°C series
Cooling Capacity0.8 ~ 30kW0.75 ~ 12kW0.4 ~ 6kW0.2 ~ 6kW0.3 ~ 5kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 


 

Precision Chillers / Small ChillersMini Chillers / Small Chillers

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.

 

 

Temperature range -18°C ~ +30°C +5°C ~ +35°C series
Cooling Capacity0.35 ~ 0.9kW1.8 ~ 50kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 


 

low temperature chiller

Low Temperature Chillers

(Custom Designs)

We specialize in the production of low-temperature chillers with a temperature control range as low as -150°C, which can meet the refrigeration needs of different industries.

 

 

Temperature range -25°C ~ -5°C series -45°C ~ -10°C series -60°C ~ -10°C series -80°C ~ -30°C series-110°C ~ -50°C series -150°C ~ -110°C series
Cooling Capacity12 ~ 360kW6 ~ 180kW6 ~ 180kW4 ~ 180kW2 ~ 120kW2.5 ~ 11kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 


SEMICONDUCTOR CHILLER

 

High Temperature Chillers

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.

 

 

Temperature range +5°C ~ +40°C -25°C ~ +40°C -45°C ~ +40°C -80°C ~ +80°C -100°C ~ +80°C
Cooling Capacity6 ~ 40kW2 ~ 15kW1 ~ 8kW0.6 ~ 3kW1.5 ~ 3kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

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