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Heater Cooler Unit – Reactor Temperature Control System

ClassificationIndustry News 209

Heater Cooler Unit – Reactor Temperature Control System

 

In the pharmaceutical and chemical industry, the reactor must participate in various industrial process production processes and carry out various chemical reactions. The materials in the reactor need to undergo various rapid temperature rise and fall. In order to meet various temperature requirements, a heater cooler unit can be used To control the temperature of the reactor at high temperature and low temperature, to indirectly reduce the temperature of the material in the reactor.

First, the types of heater cooler unit-reactor temperature control equipment:

To control the temperature of the reactor jacket, in addition to the heater cooler unit, we also have high and low temperature integrated machines, TCU temperature control units, refrigeration heating cycle machines, heating devices, chillers, ultra-low temperature chillers and other equipment to help solve the problem of jacket temperature control .

Second, heater cooler unit-reactor temperature control process:

The heater cooler unit is a relatively wide range of temperature control equipment. In the production process of chemical reactions, the reactor needs constant temperature control in many links, and high and low temperature dynamic temperature control is also required under complex conditions.

In the production of various chemical and pharmaceutical industries, chemical raw materials or solutions are reacted, synthesized, extracted, etc. in the reactor. Usually, the reactor needs to provide a certain temperature, so as to speed up or meet the requirements of the process. The reaction kettle matched with the heater cooler unit generally has an internal cavity, which is usually a jacket or a coil. The materials that need temperature control are placed in this cavity, and the internal cavity is surrounded by a jacket layer that can pass through the heat transfer medium. The heater cooler unit is connected to the jacket of the reactor, and the reactor precisely controls the temperature of the oil. The machine realizes dynamic cooling and heating control, and the heat transfer medium is heated and cooled in the temperature control device.

Many chemical reactions are accompanied by a large amount of endothermic or exothermic phenomena, and the temperature control process of the heater cooler unit is an important process parameter in the production process. The refrigeration and heating cycle machine adopts a large flow high temperature resistant oil pump. Reliable performance and stable quality can prevent shaft seal oil leakage and reduce the temperature difference between the inlet and outlet of heat transfer oil.

Third, heater cooler unit-reactor temperature control method:

There are several ways to control the temperature of the reactor. When selecting the temperature control method of the heater cooler unit, various conditions and influencing factors need to be considered comprehensively. Three methods are generally used: conduction, convection and radiation.

1. Conduction Heat is transferred from the part with higher temperature to the part with lower temperature along the object, which is called conduction.

2. Convection The way heat is transferred by the flow of liquid or gas is called convection.

3. Radiant heat is emitted from objects along a straight line, which is called radiation.

At present, convection is a more suitable method for the heating and temperature control of chemical reaction kettles. The heat conduction oil is heated by the heating tube and then pumped out through the circulating pump for heat exchange. If there is an explosion-proof requirement, it can be treated with explosion-proof treatment, and the operation is simple. , strong flexibility, convenient process rectification and other advantages in later working conditions, compared with other heating methods, the cost investment is more suitable.

 

Customized Solutions For Your Business


Cooling and Heating Systems (SUNDI series)

Temperature Control Range: -120°C to +350°C

Application: Various Reactors (Microchannels, Glass, Jacketed Reactors, etc.), Distillation or Extraction System, Laboratory, University, Research Institute, Aerospace, Automotive Industry, Semiconductor and Electrical Test, Chemical, Pharmaceutical, Petrochemical, Biochemical, Medical, Hospital, R&D Workshop, Aerospace, Biological and Other Industries.

Temperature range -40 ~ +200°C series -10 ~ +200°C series -25 ~ +200°C series -25 ~ +300°C series -45 ~ +250°C series -45 ~ +300°C series -60 ~ +250°C series -60 ~ +300°C series -70 ~ +250°C series -80 ~ +250°C series-90 ~ +250°C series -100 ~ +100°C series -25 ~ +200°C one machine for two reactors -40 ~ +200°C one machine for two reactors
Cooling Capacityup to 3kWup to 15kWup to 200kWup to 200kWup to 200kWup to 25kWup to 60kWup to 25kWup to 15kWup to 80kWup to 80kWup to 80kWup to 10*2kWup to 10*2kW

 


Cooling and Heating Systems (WTD series)

(Micro channel / tube reactors specialized)

Temperature Control Range: -70°C to +300°C

Specialized design for micro channel (small liquid holding capacity, strong heat exchange capacity, circulation system high pressure drop)

 

Temperature range -70°C ~ +300°C -45°C ~ +250°C -70°C ~ +200°C
Cooling Capacityup to 7.5kWup to 5.5kWup to 50kW

 


Cooling and Heating Systems (TES series)

Temperature Control Range: -85°C ~ +250°C

Temp Control Accuracy: ± 0.3°C

 

 

Temperature range -45°C ~ +250°C series -85°C ~ +200°C series -60°C ~ +200°C series
Cooling Capacityup to 25kWup to 25kWup to 60kW

 


Cooling and Heating Machines (LTS series)

Temperature Control Range: -80°C to +80°C

It is widely used in the semiconductor process to control the temperature of the reaction chamber, the hot sink plate and the non-flammable heat transfer medium.

 

 

Temperature range -20°C ~ +80°C series -45°C ~ +80°C series -60°C ~ +80°C series -80°C ~ +80°C series
Flow Control7 ~ 45 L/min7 ~ 45 L/min7 ~ 45 L/min7 ~ 45 L/min

 


Cooling and Heating Circulators

Temperature Control Range: -45°C to +250°C

Application: Various Reactors (Microchannels, Glass, Jacketed Reactors, etc.), Distillation or Extraction System, Laboratory, University, Research Institute, Aerospace, Chemical, Pharmaceutical, Petrochemical, Biochemical, Medical, Hospital, R&D Workshop, Aerospace, Biological and Other Industries.

Temperature range -25°C ~ +200°C series -45°C ~ +250°C series
Cooling Capacityup to 15kWup to 15kW

 


Heating Circulators

Temperature Control Range: +50°C to +300°C

Note: UC series can control the temperature of heat transfer medium. UST series can not only control the temperature of the heat transfer medium, but also control the temperature of the reaction material.

Temperature range +50°C ~ +200°C  (UC series) +50°C ~ +300°C  (UC series) +50°C ~ +300°C  (UST series)
Heating Capacityup to 38kWup to 200kWup to 95kW

 


TCU Multi-reactors Temperature Control System

Temperature Control Range: -120°C to +250°C

Application: Various Reactors (Microchannels, Glass, Jacketed Reactors, etc.), Distillation or Extraction System, Laboratory, University, Research Institute, Aerospace, Chemical, Pharmaceutical, Petrochemical, Biochemical, Medical, Hospital, R&D Workshop, Aerospace, Biological and Other Industries.

Temperature range -45°C ~ +250°C series -120°C ~ +250°C seriesCustomized Temperature Control SystemRT+10°C ~ +135°C
Heating Capacityup to 80kWup to 80kWCustomup to 300kW

 

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