Heater Cooler Unit – Reactor Temperature Control System
In the pharmaceutical and chemical industry, the reactor must participate in various industrial process production processes and carry out various chemical reactions. The materials in the reactor need to undergo various rapid temperature rise and fall. In order to meet various temperature requirements, a heater cooler unit can be used To control the temperature of the reactor at high temperature and low temperature, to indirectly reduce the temperature of the material in the reactor.
First, the types of heater cooler unit-reactor temperature control equipment:
To control the temperature of the reactor jacket, in addition to the heater cooler unit, we also have high and low temperature integrated machines, TCU temperature control units, refrigeration heating cycle machines, heating devices, chillers, ultra-low temperature chillers and other equipment to help solve the problem of jacket temperature control .
Second, heater cooler unit-reactor temperature control process:
The heater cooler unit is a relatively wide range of temperature control equipment. In the production process of chemical reactions, the reactor needs constant temperature control in many links, and high and low temperature dynamic temperature control is also required under complex conditions.
In the production of various chemical and pharmaceutical industries, chemical raw materials or solutions are reacted, synthesized, extracted, etc. in the reactor. Usually, the reactor needs to provide a certain temperature, so as to speed up or meet the requirements of the process. The reaction kettle matched with the heater cooler unit generally has an internal cavity, which is usually a jacket or a coil. The materials that need temperature control are placed in this cavity, and the internal cavity is surrounded by a jacket layer that can pass through the heat transfer medium. The heater cooler unit is connected to the jacket of the reactor, and the reactor precisely controls the temperature of the oil. The machine realizes dynamic cooling and heating control, and the heat transfer medium is heated and cooled in the temperature control device.
Many chemical reactions are accompanied by a large amount of endothermic or exothermic phenomena, and the temperature control process of the heater cooler unit is an important process parameter in the production process. The refrigeration and heating cycle machine adopts a large flow high temperature resistant oil pump. Reliable performance and stable quality can prevent shaft seal oil leakage and reduce the temperature difference between the inlet and outlet of heat transfer oil.
Third, heater cooler unit-reactor temperature control method:
There are several ways to control the temperature of the reactor. When selecting the temperature control method of the heater cooler unit, various conditions and influencing factors need to be considered comprehensively. Three methods are generally used: conduction, convection and radiation.
1. Conduction Heat is transferred from the part with higher temperature to the part with lower temperature along the object, which is called conduction.
2. Convection The way heat is transferred by the flow of liquid or gas is called convection.
3. Radiant heat is emitted from objects along a straight line, which is called radiation.
At present, convection is a more suitable method for the heating and temperature control of chemical reaction kettles. The heat conduction oil is heated by the heating tube and then pumped out through the circulating pump for heat exchange. If there is an explosion-proof requirement, it can be treated with explosion-proof treatment, and the operation is simple. , strong flexibility, convenient process rectification and other advantages in later working conditions, compared with other heating methods, the cost investment is more suitable.
Soluciones personalizadas para su empresa
Sistemas de refrigeración y calefacción (serie SUNDI)
Rango de control de temperatura: -120°C a +350°C
Application: Various Reactors (Microchannels, Glass, Jacketed Reactors, etc.), Distillation or Extraction System, Laboratory, University, Research Institute, Aerospace, Automotive Industry, Semiconductor and Electrical Test, Chemical, Pharmaceutical, Petrochemical, Biochemical, Medical, Hospital, R&D Workshop, Aerospace, Biological and Other Industries.
Temperatura | Serie -40 ~ +200°C | Serie -10 ~ +200°C | Serie -25 ~ +200°C | Serie -25 ~ +300°C | Serie -45 ~ +250°C | Serie -45 ~ +300°C | Serie -60 ~ +250°C | Serie -60 ~ +300°C | Serie -70 ~ +250°C | Serie -80 ~ +250°C | Serie -90 ~ +250°C | Serie -100 ~ +100°C | -25 ~ +200°C una máquina para dos reactores | -40 ~ +200°C una máquina para dos reactores |
Capacidad de refrigeración | hasta 3 kW | hasta 15 kW | hasta 200 kW | hasta 200 kW | hasta 200 kW | hasta 25 kW | hasta 60 kW | hasta 25 kW | hasta 15 kW | hasta 80 kW | hasta 80 kW | hasta 80 kW | hasta 10*2 kW | hasta 10*2 kW |
Sistemas de refrigeración y calefacción (serie WTD)
(Microcanales / reactores tubulares especializados)
Rango de control de temperatura: de -70°C a +300°C
Diseño especializado para microcanal (pequeña capacidad de retención de líquido, gran capacidad de intercambio de calor, sistema de circulación de alta caída de presión)
Temperatura | -70°C ~ +300°C | -45°C ~ +250°C | -70°C ~ +200°C |
Capacidad de refrigeración | up to 7.5kW | up to 5.5kW | hasta 50 kW |
Cooling and Heating Systems (TES series)
Temperature Control Range: -85°C ~ +250°C
Temp Control Accuracy: ± 0.3°C
Temperatura | Serie -45°C ~ +250°C | Serie -85°C ~ +200°C | Serie -60°C ~ +200°C |
Capacidad de refrigeración | hasta 25 kW | hasta 25 kW | hasta 60 kW |
Cooling and Heating Machines (LTS series)
Temperature Control Range: -80°C to +80°C
It is widely used in the semiconductor process to control the temperature of the reaction chamber, the hot sink plate and the non-flammable heat transfer medium.
Temperatura | Serie -20°C ~ +80°C | Serie -45°C ~ +80°C | Serie -60°C ~ +80°C | Serie -80°C ~ +80°C |
Control de caudal | 7 ~ 45 L/min | 7 ~ 45 L/min | 7 ~ 45 L/min | 7 ~ 45 L/min |
Circuladores de refrigeración y calefacción
Rango de control de temperatura: -45°C a +250°C
Application: Various Reactors (Microchannels, Glass, Jacketed Reactors, etc.), Distillation or Extraction System, Laboratory, University, Research Institute, Aerospace, Chemical, Pharmaceutical, Petrochemical, Biochemical, Medical, Hospital, R&D Workshop, Aerospace, Biological and Other Industries.
Temperatura | Serie -25°C ~ +200°C | Serie -45°C ~ +250°C |
Capacidad de refrigeración | hasta 15 kW | hasta 15 kW |
Termostatos de circulación
Rango de control de temperatura: +50°C a +300°C
Nota: La serie UC puede controlar la temperatura del medio de transferencia de calor. La serie UST no solo puede controlar la temperatura del medio de transferencia de calor, sino también la temperatura del material de reacción.
Temperatura | +50°C ~ +200°C (UC series) | +50°C ~ +300°C (serie UC) | +50°C ~ +300°C (serie UST) |
Capacidad de calefacción | hasta 38 kW | hasta 200 kW | hasta 95 kW |
TCU Sistema de control de temperatura multirreactores
Rango de control de temperatura: -120°C a +250°C
Application: Various Reactors (Microchannels, Glass, Jacketed Reactors, etc.), Distillation or Extraction System, Laboratory, University, Research Institute, Aerospace, Chemical, Pharmaceutical, Petrochemical, Biochemical, Medical, Hospital, R&D Workshop, Aerospace, Biological and Other Industries.
Temperatura | Serie -45°C ~ +250°C | Serie -120°C ~ +250°C | Sistema de control de temperatura personalizado | RT+10°C ~ +135°C |
Capacidad de calefacción | hasta 80 kW | hasta 80 kW | A medida | up to 300kW |