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Special Chiller for Low Temperature Bench Test

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Special Chiller for Low Temperature Bench Test

 

The low-temperature bench test is an important test link of the fuel cell system. It undertakes the key task of simulating the low-temperature start-up performance, and the requirements for supporting equipment are relatively strict. Otherwise, the low-temperature test of the fuel cell will be abnormal and cause serious consequences!

Among them, the high-performance low-temperature chiller is an important equipment for providing cold source, which can provide low temperature for the bench test, so that the engine oil, intake air, coolant and fuel are in a low-temperature environment, and the specified test target is completed.

Let’s introduce to our friends what characteristics the chiller used in the low temperature bench test should have.

First look at the content of the low temperature bench test:

It usually includes: cold immersion test, bench simulation operation, engine cold machine calibration test, cooling test and other requirements, low temperature bench test system, can establish ultra-low temperature system, provide process requirements for engine oil, intake air, coolant and fuel Low temperature, test its operation. Taking the cold immersion test as an example, the chiller can provide independent controllable temperatures for coolant, fuel, and engine oil, which can be set to -10ºC, -7ºC, 0ºC, 10ºC, 20ºC, and the control accuracy is ±0.5ºC.

The low-temperature chiller takes -20°C frozen water and stores it in the coolant low-temperature energy storage tank. At the beginning of the cold immersion test, the chilled water pump draws low-temperature frozen water from the energy storage tank, and then adjusts the test temperature through the coolant temperature control system. It then enters the engine cooling pipeline, provides coolant with a target temperature of -10°C, and finally returns to the energy storage tank again.

In the bench test cold immersion test, there are high requirements for the chiller, compressor configuration, electric control system, heat exchange system, protection function, and the control system is at least a PLC control unit, which can communicate with the system and automatically control.

Let’s look at the characteristics of the special chiller for bench test:

1. The chiller can run 24 hours a day without interruption, meeting continuous production testing;

2. The intelligent PLC control of the electric control system of the chiller has been optimized in terms of hardware design, which can accurately control the water temperature in real time;

3. The international famous brand compressor is used, with stable performance and low failure rate, and can automatically adjust energy.

4. The refrigeration unit is equipped with a variety of protection devices, such as motor protection, circuit protection, pressure protection, chilled water antifreeze protection, etc.;

5. Non-standard chiller models, explosion-proof, stainless steel chillers, etc. can be customized for testing institutions.

6. Optional RS485 communication interface and provide communication protocol to realize remote control.

It can be seen that the low-temperature bench test has high requirements for chillers. As a fuel cell manufacturer or testing organization, you should carefully select the type of refrigeration equipment, and you should not choose it arbitrarily, and you should combine it with your own needs.

 

Custom Chillers                                                                                                                  

 

low temperature chiller

Low Temperature Chillers (Custom Designs)

We specialize in the production of low-temperature chillers with a temperature control range as low as -150°C, which can meet the refrigeration needs of different industries.

Temperature range -25°C ~ -5°C series -45°C ~ -10°C series -60°C ~ -10°C series -80°C ~ -30°C series-110°C ~ -50°C series -150°C ~ -110°C series
Cooling Capacity12 ~ 360kW6 ~ 180kW6 ~ 180kW4 ~ 180kW2 ~ 120kW2.5 ~ 11kW

 


recirculating chiller

Recirculating Chillers (Custom Designs)

Our recirculating chiller adopts low-temperature refrigeration technology, the temperature is as low as -120℃, and various accessories are customizable.

Temperature range -25°C ~ +30°C series -45°C ~ +30°C series -60°C ~ -20°C series -80°C ~ -20°C series -120°C ~ -70°C series
Cooling Capacity0.8 ~ 30kW0.75 ~ 12kW0.4 ~ 6kW0.2 ~ 6kW0.3 ~ 5kW

 


water chiller

Room Temperature Chillers / Small Chillers (Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.

Temperature range -18°C ~ +30°C +5°C ~ +35°C series
Cooling Capacity0.35 ~ 0.9kW1.8 ~ 50kW

 


Chillers for Automotive Battery Test (Custom Designs)

Temperature simulation for vehicle quality test: battery life test, fuel injector/motor test bench, airbag test, component test bench, etc.

 

Temperature range -25°C ~ +100°C -40°C ~ +100°C0°C ~ +100°C  -40°C ~ +135°C
Cooling Capacity2.8 ~ 38kW1.2 ~ 60kW1.8 ~ 60kW4 ~ 60kW

 

Temperature / Pressure / Flow can be independently controlled.

1&2: one machine for two groups control.

Temperature range -40 ~ +100℃ 1&20 ~ +100℃ 1&2
Cooling Capacity1.8kW*2 ~ 60kW*21.8kW*2 ~ 60kW*2

 

Temperature remains constant, pressure / flow can be independently controlled.

1&3: one machine for three groups control.

1&6: one machine for six groups control.

Temperature range -40 ~ +100℃ 1&2 -40 ~ +100℃ 1&3 -40 ~ +100℃ 1&6 -20 ~ +100℃ 1&6 0 ~ +100℃ 1&2 0 ~ +100℃ 1&3 0 ~ +100℃ 1&6
Cooling Capacity2.5 ~ 60kW4 ~ 60kW10 ~ 60kW10 ~ 60kW7 ~ 60kW11 ~ 60kW18 ~ 60kW

 


Semiconductor Chillers (TES series) (Custom Designs)

Suitable for precise temperature control of electronic components. In the manufacture of semiconductor electronic components for harsh environments, the IC packaging assembly and engineering and production testing phases include electronic thermal testing and other environmental testing simulations.

Temperature range -45°C ~ +250°C series -85°C ~ +200°C series -60°C ~ +200°C series
Cooling Capacity0.3 ~ 25kW0.25 ~ 25kW3 ~ 60kW

 


Semiconductor Chillers (LTS series) (Custom Designs)

Suitable for precise temperature control of electronic components. In the manufacture of semiconductor electronic components for harsh environments, the IC packaging assembly and engineering and production testing phases include electronic thermal testing and other environmental testing simulations.

Temperature range -20°C ~ +80°C series -45°C ~ +80°C series -60°C ~ +80°C series -80°C ~ +80°C series
Flow Control7 ~ 45 L/min7 ~ 45 L/min7 ~ 45 L/min7 ~ 45 L/min

 


 

Chillers for Energy Storage(Custom Designs)

Liquid Cooling Solutions For Battery Energy Storage Systems

 

 

 

Temperature range -45°C ~ +55°C
Cooling Capacity45kW

 


screw-chillers

 

Screw Chillers (Custom Designs)

Low temperature screw chillers and room temperature screw chillers

 

 

Temperature range +5°C ~ +30°C +5°C ~ +30°C +5°C ~ +30°C +5°C ~ +30°C -25°C ~ +5°C -25°C ~ +5°C
Cooling Capacity107 ~ 1027kW (Single Compressor)299 ~ 2134kW (Dual Compressor)98 ~ 934kW (Single Compressor)272 ~ 1940kW (Dual Compressor)48 ~ 467kW (Single Compressor)51 ~ 497kW (Single Compressor)

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