Thermal Oil Heating System for Reactor

 

The thermal oil heating system is mainly used in reaction kettles. By heating the thermal oil in the jacket of the reaction kettle, the heat energy is indirectly transferred to the materials in the kettle, thereby controlling the temperature of the reaction materials. The reactor thermal oil heating system is a new type of thermal energy conversion heating equipment that can meet the process temperature set in the production process and the requirements for high-precision temperature control.

The thermal oil heating system of the reactor heats the thermal oil through the oil heater, circulates it to the jacket layer of the reactor through the circulation pump, and performs a periodic cycle in the pipeline and jacket. Its unique heating design and temperature automatic control system can quickly meet the temperature requirements required for the product process production process. The system uses intelligent PID control technology, which can heat at a constant temperature or cool down, with high temperature control accuracy. The internal pipeline of the thermal oil heating system is made of stainless steel. The heat loss in the tube is small and the heating is uniform. The explosion-proof device of the pipeline has a unique heating design. The multi-point temperature control unit can be customized. The temperature control range is large, and the temperature is accurate, uniform and stable. , fast heat conduction speed, automatic control of heating and cooling temperatures, and can quickly reach the temperature requirements required by various products.

 

 

Common heating methods of reactor thermal oil heating system:

Jacketed electric heating: There is a jacket outside the kettle, and the electric heating tube is used to heat the medium in the jacket and transfer the heat to the kettle. Depending on the temperature requirements, commonly used media include water, thermal oil, etc. Disadvantages: slower heating than external circulation heating and high power consumption.

Jacketed external circulation heating: There is a jacket or half-pipe outside the kettle, which is heated according to the temperature required for the reaction and the heat sources available on site. Commonly used heat sources include hot water, steam and thermal oil. Use saturated steam in the range of 100~180℃. If the reaction temperature is higher than 180°C, it can be heated by external circulation of thermal oil, which can generally reach 350°C. If the process requires operation at high temperatures, media can be used instead of water, steam, and thermal oil.

 

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We provide complete temperature control systems design and manufacturing. From standard models to complete customized products. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

We provide non-standard customized solutions. Both single cooling chillers and cooling & heating combo units are available.

Email: lilia@lneya.com    WeChat ID: +8615251628237    WhatsApp: +86 15251628237

 

 

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Cooling and Heating Systems (SUNDI series)

(Custom Designs)

• Temperature range: -120℃ ~ +350℃
• High-precision, intelligent temperature control
• Cooling capacity: 0.5kW ~ 1200kW
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

 

Temperature range	-10 ~ +150°C series	-25 ~ +200°C series	-25 ~ +300°C series	-45 ~ +250°C series	-45 ~ +300°C series	-60 ~ +250°C series	-60 ~ +300°C series	-70 ~ +250°C series	-80 ~ +250°C series	-90 ~ +250°C series	-100 ~ +100°C series
Cooling Capacity	1.5 ~ 15kW	1 ~ 200kW	1 ~ 200kW	0.45 ~ 200kW	0.9 ~ 25kW	0.25 ~ 60kW	0.75 ~ 25kW	0.4 ~ 15kW	0.3 ~ 80kW	0.2 ~ 80kW	0.45 ~ 80kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

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Cooling and Heating Systems (WTD series)

(Custom Designs)

• （Micro channel / tube reactors specialized）
• Temperature range: -70℃ ~ +300℃
• High-performance circulation pump, more stable temperature control effect
• Wide temperature range to meet the needs of more industries
• Each device is load tested for more than 12 hours

 

Temperature range	-70°C ~ +300°C	-45°C ~ +250°C	-70°C ~ +200°C
Cooling Capacity	1.1 ~ 7.5kW	1.5 ~ 5.5kW	11 ~ 50kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

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Cooling and Heating Circulators

(Custom Designs)

• Temperature range: -45℃ ~ +250℃
• Emerson Copeland compressor, reliable quality
• Self-diagnosis function, multiple safety protection devices
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

 

Temperature range	-25°C ~ +200°C series	-45°C ~ +250°C series
Cooling Capacity	1 ~ 15kW	0.25 ~ 15kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

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Heating Circulators

(Custom Designs)

• Temperature range: +50℃ ~ +300℃
• Large heat exchange area and fast heating speed
• Self-diagnosis function, multiple safety protection devices
• Closed circulation system, no oil mist at high temperatures
• Each device is load tested for more than 12 hours

Temperature range	+50°C ~ +170°C  (UC series)	+50°C ~ +300°C  (UC series)	+50°C ~ +300°C  (UST series)
Heating Capacity	5.5 ~ 15kW	3.5 ~ 130kW	3.5 ~ 95kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

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TES Series (Temperature control for fuel and oil testing)

(Custom Designs)

• Temperature range: -85℃ ~ +250℃
• Siemens PLC controller and other brand accessories
• Self-diagnosis function, multiple safety protection devices
• Fully closed circulation system, no oil mist at high temperatures
• Each device is load tested for more than 12 hours

 

Temperature range	-45°C ~ +250°C series	-85°C ~ +200°C series	-60°C ~ +200°C series
Cooling Capacity	0.3 ~ 25kW	0.25 ~ 25kW	3 ~ 60kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

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TCU Multi-reactors Temperature Control System

(Custom Designs)

• Temperature range: -120℃ ~ +250℃
• Sealed, repeatable temperature control
• Built-in electric heating thermal oil auxiliary system
• Add cold and heat source heat exchange modules according to needs
• Each device is load tested for more than 12 hours

 

Temperature range	-45°C ~ +250°C series	-120°C ~ +250°C series	Customized Temperature Control System	RT+10°C ~ +135°C
Heating Capacity	25 ~ 80kW	25 ~ 80kW	Custom	25 ~ 300kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 

Cooling Chillers                                                                                                     

 

Recirculating Chillers / Refrigerated Circulator

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.

 

 

Temperature range	-25°C ~ +30°C series	-45°C ~ +30°C series	-60°C ~ -20°C series	-80°C ~ -20°C series	-120°C ~ -70°C series
Cooling Capacity	0.8 ~ 30kW	0.75 ~ 12kW	0.4 ~ 6kW	0.2 ~ 6kW	0.3 ~ 5kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

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Mini Chillers / Small Chillers

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.

 

 

Temperature range	-18°C ~ +30°C	+5°C ~ +35°C series
Cooling Capacity	0.35 ~ 0.9kW	1.8 ~ 50kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

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Low Temperature Chillers

(Custom Designs)

We specialize in the production of low-temperature chillers with a temperature control range as low as -150°C, which can meet the refrigeration needs of different industries.

 

 

Temperature range	-25°C ~ -5°C series	-45°C ~ -10°C series	-60°C ~ -10°C series	-80°C ~ -30°C series	-110°C ~ -50°C series	-150°C ~ -110°C series
Cooling Capacity	12 ~ 360kW	6 ~ 180kW	6 ~ 180kW	4 ~ 180kW	2 ~ 120kW	2.5 ~ 11kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

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High Temperature Chillers

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.

 

 

Temperature range	+5°C ~ +40°C	-25°C ~ +40°C	-45°C ~ +40°C	-80°C ~ +80°C	-100°C ~ +80°C
Cooling Capacity	6 ~ 40kW	2 ~ 15kW	1 ~ 8kW	0.6 ~ 3kW	1.5 ~ 3kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized