Chemical Reactor Heating Systems

 

Friends who are engaged in the chemical industry must often encounter various heating and temperature control requirements, such as heating or constant temperature of equipment such as reactors or dryers, so that chemical products can react at specific temperatures to produce qualified products. Chemical products or raw materials.

So how to choose chemical reactor heating systems? This problem is also diversified for the production choices of chemical products. Various heating methods have their own advantages and disadvantages. How to choose the temperature control method is a critical point for the enterprise or production quality.

Chemical reactor heating systems

1. Steam heating. Many chemical industry parks have thermal power plants. Steam is a very convenient and economical heating method for production. High-temperature steam is passed into the jacket of the reactor for heat exchange. This method is suitable for mass production and is suitable for high-temperature applications. The control accuracy requirement is not high. Because the stability of steam heating is not very good, the temperature control accuracy cannot be very high, and steam pipes need to be laid.

2. Gas steam boiler. Many factories have no steam supply, or the steam supply pressure is not enough to reach the required temperature. In this case, gas can be used to create steam for temperature control heating. The source of heat energy in this method is the combustion of gas. Compared with piped steam heating, the cost is higher, so it is suitable for steam heating process.

3. Electric heating. Electric heating is the simplest and most convenient heating method. There is no need to equip a boiler. In the absence of gas and steam, the equipment can be heated as long as it is connected to the power supply. The temperature control range is very wide, and can be adjusted from below zero to 300°C. It is very easy and has high temperature control accuracy. It is widely used in the heating of chemical equipment such as reactors and dryers.

For the above heating methods, you can choose the appropriate temperature control device according to the actual situation. Electric heating systems are generally suitable for some reactors that require high temperature control accuracy, because electric heating has high temperature control stability, and electric heating is a clean energy source that does not cause problems such as open flames and environmental protection, and has the highest safety performance.

 

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We provide complete temperature control systems design and manufacturing. From standard models to complete customized products. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

We provide non-standard customized solutions. Both single cooling chillers and cooling & heating combo units are available.

Email: lilia@lneya.com    WeChat ID: +8615251628237    WhatsApp: +86 15251628237

 

 

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Cooling and Heating Systems (SUNDI series)

(Custom Designs)

• Temperature range: -120℃ ~ +350℃
• High-precision, intelligent temperature control
• Cooling capacity: 0.5kW ~ 1200kW
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

 

Temperature range	-10 ~ +150°C series	-25 ~ +200°C series	-25 ~ +300°C series	-45 ~ +250°C series	-45 ~ +300°C series	-60 ~ +250°C series	-60 ~ +300°C series	-70 ~ +250°C series	-80 ~ +250°C series	-90 ~ +250°C series	-100 ~ +100°C series
Cooling Capacity	1.5 ~ 15kW	1 ~ 200kW	1 ~ 200kW	0.45 ~ 200kW	0.9 ~ 25kW	0.25 ~ 60kW	0.75 ~ 25kW	0.4 ~ 15kW	0.3 ~ 80kW	0.2 ~ 80kW	0.45 ~ 80kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

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Cooling and Heating Systems (WTD series)

(Custom Designs)

• （Micro channel / tube reactors specialized）
• Temperature range: -70℃ ~ +300℃
• High-performance circulation pump, more stable temperature control effect
• Wide temperature range to meet the needs of more industries
• Each device is load tested for more than 12 hours

 

Temperature range	-70°C ~ +300°C	-45°C ~ +250°C	-70°C ~ +200°C
Cooling Capacity	1.1 ~ 7.5kW	1.5 ~ 5.5kW	11 ~ 50kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

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Cooling and Heating Circulators

(Custom Designs)

• Temperature range: -45℃ ~ +250℃
• Emerson Copeland compressor, reliable quality
• Self-diagnosis function, multiple safety protection devices
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

 

Temperature range	-25°C ~ +200°C series	-45°C ~ +250°C series
Cooling Capacity	1 ~ 15kW	0.25 ~ 15kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

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Heating Circulators

(Custom Designs)

• Temperature range: +50℃ ~ +300℃
• Large heat exchange area and fast heating speed
• Self-diagnosis function, multiple safety protection devices
• Closed circulation system, no oil mist at high temperatures
• Each device is load tested for more than 12 hours

Temperature range	+50°C ~ +170°C  (UC series)	+50°C ~ +300°C  (UC series)	+50°C ~ +300°C  (UST series)
Heating Capacity	5.5 ~ 15kW	3.5 ~ 130kW	3.5 ~ 95kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

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TES Series (Temperature control for fuel and oil testing)

(Custom Designs)

• Temperature range: -85℃ ~ +250℃
• Siemens PLC controller and other brand accessories
• Self-diagnosis function, multiple safety protection devices
• Fully closed circulation system, no oil mist at high temperatures
• Each device is load tested for more than 12 hours

 

Temperature range	-45°C ~ +250°C series	-85°C ~ +200°C series	-60°C ~ +200°C series
Cooling Capacity	0.3 ~ 25kW	0.25 ~ 25kW	3 ~ 60kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

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TCU Multi-reactors Temperature Control System

(Custom Designs)

• Temperature range: -120℃ ~ +250℃
• Sealed, repeatable temperature control
• Built-in electric heating thermal oil auxiliary system
• Add cold and heat source heat exchange modules according to needs
• Each device is load tested for more than 12 hours

 

Temperature range	-45°C ~ +250°C series	-120°C ~ +250°C series	Customized Temperature Control System	RT+10°C ~ +135°C
Heating Capacity	25 ~ 80kW	25 ~ 80kW	Custom	25 ~ 300kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 

Cooling Chillers                                                                                                     

 

Recirculating Chillers / Refrigerated Circulator

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.

 

 

Temperature range	-25°C ~ +30°C series	-45°C ~ +30°C series	-60°C ~ -20°C series	-80°C ~ -20°C series	-120°C ~ -70°C series
Cooling Capacity	0.8 ~ 30kW	0.75 ~ 12kW	0.4 ~ 6kW	0.2 ~ 6kW	0.3 ~ 5kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

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Mini Chillers / Small Chillers

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.

 

 

Temperature range	-18°C ~ +30°C	+5°C ~ +35°C series
Cooling Capacity	0.35 ~ 0.9kW	1.8 ~ 50kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

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Low Temperature Chillers

(Custom Designs)

We specialize in the production of low-temperature chillers with a temperature control range as low as -150°C, which can meet the refrigeration needs of different industries.

 

 

Temperature range	-25°C ~ -5°C series	-45°C ~ -10°C series	-60°C ~ -10°C series	-80°C ~ -30°C series	-110°C ~ -50°C series	-150°C ~ -110°C series
Cooling Capacity	12 ~ 360kW	6 ~ 180kW	6 ~ 180kW	4 ~ 180kW	2 ~ 120kW	2.5 ~ 11kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

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High Temperature Chillers

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.

 

 

Temperature range	+5°C ~ +40°C	-25°C ~ +40°C	-45°C ~ +40°C	-80°C ~ +80°C	-100°C ~ +80°C
Cooling Capacity	6 ~ 40kW	2 ~ 15kW	1 ~ 8kW	0.6 ~ 3kW	1.5 ~ 3kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized