Reactor Temperature Control Systems

In the chemical industry, the reactor is one of the key production equipment, and the precise control of its temperature control system is crucial to the quality of the product and the stability of the output. With the development of science and technology and the increasing demand for efficiency and product quality in industrial production, the reactor temperature control scheme also needs to be continuously optimized and improved.

Key elements of the reactor temperature control plan:

1. Precise temperature control

Precise temperature control is the core requirement of the reactor. This requires the control system to be able to sense the temperature changes in the reactor in real time and make precise adjustments according to the preset temperature curve.

2. Temperature uniformity

The temperature uniformity of various parts in the reactor has an important impact on the quality and output of the product. Good temperature uniformity can reduce local overheating or undercooling and avoid the degradation of reaction materials and the occurrence of side reactions.

3. Reliability and stability

The reliability of the temperature control system determines whether it can operate stably for a long time. Especially under high temperature and high pressure reaction conditions, there are higher requirements for the durability and stability of the equipment.

In view of the above key elements, we propose the following optimization plans:

1. Adopt advanced sensor technology

Use high-sensitivity temperature sensors, such as thermocouples, infrared temperature measurement, etc., to achieve accurate measurement of the internal temperature of the reactor. At the same time, multi-sensor distribution is utilized to ensure comprehensive perception of temperature distribution.

2. Build an intelligent control system

Use computer technology and control algorithms, such as PID control, fuzzy control, etc., to achieve precise control of temperature. By real-time monitoring and adjusting parameters such as the heating power of the reactor and the flow rate of cooling water, rapid response and precise adjustment can be achieved.

3. Enhance the durability and stability of the equipment

​Select high-quality equipment and components and conduct strict quality control. At the same time, regular maintenance and inspections are performed on the equipment to ensure its normal operation. In addition, a fault warning system is adopted to detect and deal with possible problems in a timely manner.

The reactor temperature control scheme is crucial for chemical industry production. By adopting advanced sensor technology, building intelligent control systems, and enhancing the durability and stability of equipment, we can achieve precise control of reactor temperature and optimization of the production process. This will help improve product quality, reduce energy consumption and improve production efficiency, bringing new opportunities and challenges to the development of the chemical industry.

We provide complete temperature control systems design and manufacturing. From standard models to complete customized products up to 900 tons. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

We provide non-standard customized solutions. Both single cooling chillers and cooling & heating combo units are available.

Email: lilia@lneya.com    WeChat ID: +8615251628237    WhatsApp: +86 17851209193

Cooling and Heating Systems (SUNDI series)

(Custom Designs)

• Temperature range: -120℃ ~ +350℃
• High-precision, intelligent temperature control
• Cooling capacity: 0.5kW ~ 1200kW
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Cooling and Heating Systems (WTD series)

(Custom Designs)

• （Micro channel / tube reactors specialized）
• Temperature range: -70℃ ~ +300℃
• High-performance circulation pump, more stable temperature control effect
• Wide temperature range to meet the needs of more industries
• Each device is load tested for more than 12 hours

Cooling and Heating Circulators

(Custom Designs)

• Temperature range: -45℃ ~ +250℃
• Emerson Copeland compressor, reliable quality
• Self-diagnosis function, multiple safety protection devices
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

Heating Circulators

(Custom Designs)

• Temperature range: +50℃ ~ +300℃
• Large heat exchange area and fast heating speed
• Self-diagnosis function, multiple safety protection devices
• Closed circulation system, no oil mist at high temperatures
• Each device is load tested for more than 12 hours

TES Series (Temperature control for fuel and oil testing)

(Custom Designs)

• Temperature range: -85℃ ~ +250℃
• Siemens PLC controller and other brand accessories
• Self-diagnosis function, multiple safety protection devices
• Fully closed circulation system, no oil mist at high temperatures
• Each device is load tested for more than 12 hours

TCU Multi-reactors Temperature Control System

(Custom Designs)

• Temperature range: -120℃ ~ +250℃
• Sealed, repeatable temperature control
• Built-in electric heating thermal oil auxiliary system
• Add cold and heat source heat exchange modules according to needs
• Each device is load tested for more than 12 hours

Cooling Chillers                                                                                                     

Recirculating Chillers / Refrigerated Circulator

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.

Mini Chillers / Small Chillers

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.

Low Temperature Chillers

(Custom Designs)

We specialize in the production of low-temperature chillers with a temperature control range as low as -150°C, which can meet the refrigeration needs of different industries.

High Temperature Chillers

(Custom Designs)

The chiller can be widely used in various industries and laboratories, and supports customized design.