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Jacketed Glass Reactor TCU

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Jacketed Glass Reactor TCU

 

Advantages of jacketed glass reactor TCU (Temperature Control Unit) Jacketed glass reactor is a kind of equipment widely used in chemical, pharmaceutical and scientific research fields, especially suitable for experiments requiring transparency such as visible light catalysis and photochemical reaction. The jacket design allows the reactor to achieve precise temperature control through external circulating medium. The application of temperature control unit (TCU) in jacketed glass reactor is crucial, which can ensure the stability and safety of the reaction process and improve product quality and production efficiency.

The following are the specific advantages of TCU in jacketed glass reactor:

1. Precise temperature control

• High-precision temperature control: TCU can achieve temperature control accuracy of ±0.1℃ or even higher, ensuring the stability and consistency of reaction conditions. This is crucial for processes that are extremely sensitive to temperature, such as photochemical reactions and drug synthesis.

• Fast response: Advanced TCU can adjust the temperature within seconds to adapt to changes in process requirements, ensuring that the temperature conditions at each stage are precisely controlled.

2. Improve production efficiency

• Optimize reaction conditions: Through efficient temperature management, reaction time can be shortened, production efficiency can be improved, and production costs can be reduced.

• Reduce batch differences: A stable temperature environment helps reduce differences between batches and ensures consistency in product quality.

 

Jacketed Glass Reactor TCU

 

3. Enhance product quality

• Ensure drug quality: Accurate temperature control can optimize chemical reactions during drug synthesis, improve product purity and yield, and ensure the quality of the final product.

• Prevent side reactions: Accurate temperature control can effectively inhibit unnecessary side reactions, avoid impurities, and improve product purity.

4. Extend equipment life

• Reduce thermal stress: Continuous high temperatures will accelerate the aging and wear of the reactor and its ancillary equipment. TCU reduces thermal stress and extends equipment life by effectively dissipating heat.

• Protect precision instruments: Jacketed glass reactors are usually equipped with various sensors and monitoring equipment. The stable cooling environment provided by TCU can protect these precision instruments and ensure their long-term accurate operation.

5. Energy saving and environmental protection

• High efficiency ratio: Modern TCU uses efficient compressor and heat exchanger design, which can reduce energy consumption and reduce operating costs while ensuring cooling effect.

•Environmentally friendly refrigerants: Many new TCUs use environmentally friendly refrigerants, such as R134a, R407C, etc., which reduce the damage to the ozone layer and comply with strict environmental regulations.

6. Intelligent control system

•Automated monitoring: Equipped with advanced automated control systems, it can monitor and adjust parameters such as temperature and pressure in real time, support remote monitoring and fault diagnosis, and facilitate users to perform daily management and maintenance.

•Data recording and traceability: TCU can record historical data of temperature changes and provide complete process parameter records for subsequent quality traceability and auditing.

7. Flexibility and adaptability

•Multi-purpose application: TCU can be applied to a variety of jacketed glass reactor types, including reactors of different volumes and shapes, to meet different production needs.

•Modular design: Some TCUs adopt modular design, and users can flexibly configure and expand equipment functions according to actual needs, which is convenient for later upgrades and modifications.

8. Compliance with regulatory requirements

•GMP compliance: The design and manufacture of TCUs follow good manufacturing practices (GMP) to ensure their safety and reliability in pharmaceutical production.

•FDA certification: Many TCU products are FDA certified and meet international standards, providing reliable protection for pharmaceutical companies.

9. Transparent visibility

•Intuitive observation: The transparent design of the jacketed glass reactor allows researchers to directly observe the reaction process. Combined with the precise temperature control of the TCU, it can more intuitively understand the impact of reaction conditions on the results and optimize the experimental design.

Specific application cases

•Photochemical reaction: In photocatalytic reactions, the TCU is used to control the temperature inside the jacket to ensure that the temperature inside the reactor is constant, and at the same time, cooperate with the lighting conditions to achieve the best reaction effect.

•Drug synthesis: In the production of organic synthetic drugs, the TCU is used to control the temperature inside the jacketed glass reactor to ensure that the chemical reaction is carried out under the best conditions and improve the product yield and purity.

•Catalyst activation: During the catalyst activation process, the TCU can accurately control the temperature to ensure that the activity of the catalyst is maximized and the reaction efficiency is improved.

If you have a specific application scenario or need further technical support, please feel free to let us know.

 

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Heater & Chiller Combo Units (SUNDI series)

(Custom Designs)

  • Temperature range: -120℃ ~ +350℃
  • High-precision, intelligent temperature control
  • Fully closed system to extend the service life of thermal fluid

Eleven product series

Model SUNDI-1 SUNDI-2 SUNDI-23 SUNDI-4 SUNDI-43 SUNDI-6 SUNDI-63 SUNDI-7 SUNDI-8 SUNDI-9 SUNDI-10
Temperature range  -10 ~ +150 °C -25 ~ +200 °C  -25 ~ +300 °C -45 ~ +250 °C  -45 ~ +300 °C  -60 ~ +250 °C  -60 ~ +300 °C  -70 ~ +250 °C  -80 ~ +250 °C -90 ~ +250 °C  -100 ~ +100 °C
Cooling capacity 1.5 … 15 kW 1 … 200 kW 1 … 200 kW 0.45 … 200 kW 0.9 … 25 kW 0.25 … 60 kW 0.75 … 25 kW 0.4 … 15 kW 0.3 … 80 kW 0.2 … 80 kW 0.45 … 80 kW
Heating capacity 2.5 … 15 kW 2.5 … 200 kW 2.5 … 200 kW 2.5 … 200 kW 5.5 … 25 kW 2.5 … 60 kW 5.5 … 25 kW 2.5 … 15 kW 3 … 80 kW 3 … 80 kW  3.5 … 80 kW
Pump flow pressure 20 … 75 L/min 20 … 600 L/min 20 … 600 L/min 20 … 600 L/min 35 … 150 L/min 20 … 250 L/min 35 … 150 L/min 20 … 110 L/min 20 … 400 L/min 20 … 400 L/min 35 … 400 L/min
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


chiller

Frequency Conversion Heater & Chiller Combo Units

(Custom Designs)

  • Temperature range: -80℃ ~ +250℃
  • High-precision, intelligent temperature control
  • Adopt frequency conversion control to save energy

Two product series

Model SUNDIZ4 SUNDIZ8
Temperature range   -45 ~ +250 °C  -80 ~ +250 °C
Cooling capacity 0.9 … 60 kW 0.4 … 20 kW
Heating capacity 5.5 … 60 kW 3.5 … 15 kW
Pump flow pressure 50 … 400 L/min 35 … 250 L/min
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


Cooling and Heating Circulators

(Custom Designs)

  • Temperature range: -45℃ ~ +250℃
  • Emerson Copeland compressor, reliable quality
  • Self-diagnosis function, multiple safety protection devices

Two product series

Model HR HRT
Temperature range   -25 ~ +200 °C  -45 ~ +250 °C
Cooling capacity 1 … 15 kW 0.25 … 15 kW
Heating capacity 2.5 … 15 kW 2.5 … 15 kW
Pump flow pressure 20 … 110 L/min 20 … 110 L/min
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


Cooling and Heating Systems (WTD series)

(Custom Designs)

  • (Micro channel / tube reactors specialized)
  • Temperature range: -70℃ ~ +300℃
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Three product series

Model  WTD-M  WTD-2T  WTD-PEX
Temperature range  -70 ~ +300 °C  -45 ~ +250 °C  -70 ~ +200 °C
Cooling capacity 1.1 … 7.5 kW 1.5 … 5.5 kW 11 … 50 kW
Heating capacity 2 … 7.5 kW 5.5 kW 38 … 50 kW
Pump flow pressure 7 … 25 L/min 25 L/min 250 L/min
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


Heating Circulators

(Custom Designs)

  • Temperature range: +50℃ ~ +300℃
  • Large heat exchange area and fast heating speed
  • Closed circulation system, no oil mist at high temperatures

Three product series

Model  UC-1 UC-2 UST
Temperature range +50 ~ +170 °C  +50 ~ +300 °C  +50 ~ +300 °C
Cooling capacity 1.8 … 15 kW 1 … 130 kW 1 … 95 kW
Heating capacity 5.5 … 15 kW 3.5 … 130 kW 3.5 … 95 kW
Pump flow pressure 35 … 50 L/min 35 … 400 L/min 35 … 400 L/min
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


TCU Multi-reactors Temperature Control System

(Custom Designs)

  • Temperature range: -120℃ ~ +250℃
  • Built-in electric heating thermal oil auxiliary system
  • Each device is load tested for more than 12 hours

Two product series

Model ZLF SR
Temperature range   -25 ~ +200 °C  -45 ~ +250 °C
Pump flow pressure 150 … 750 L/min 200 … 750 L/min
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

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