How to Choose the Cooling and Heating System for the Reactor?

How to Choose the Cooling and Heating System for the Reactor?

 

In the laboratory, various chemical reactions can use the reactor refrigeration and heating system, so how to choose it?

Reactor is one of the common industrial equipment used to carry chemical reaction process. To ensure the success of these processes, the reactor needs to be kept at the proper temperature. The laboratory reactor refrigeration and heating integrated machine is an industrial equipment used to maintain the temperature of the reactor.

1. Understand the temperature requirements of the reactor.

The reaction temperature is usually determined by the physical and chemical properties of the desired product, as well as the reaction rate and other factors. In some cases, the reaction temperature has to be kept within a very narrow range in order to obtain suitable product properties. Therefore, when selecting a cooling and heating system, it is necessary to ensure that the equipment can provide the required temperature range and accuracy.

2. Understand heating and cooling methods

Heating and cooling methods are also very important considerations when choosing a cooling and heating system. The heating method can be used to heat the reactor and keep the temperature within the required temperature range.

3. Understand refrigeration methods and refrigerants

For some reactors, it may be necessary to use refrigeration to bring the temperature down to the desired range. Refrigeration methods generally include liquid cycle refrigeration, refrigeration based on compressors or absorption machines, and refrigeration methods based on solid-state refrigeration technology. When choosing a refrigeration and heating system, please ensure that the selected equipment can provide the required refrigeration method and refrigerant to ensure the success of the reaction.

4. Understand the size of the reactor

The size and material of the reactor are also important considerations in choosing a refrigeration and heating system. The size of the reactor reflects the reaction volume and heat required in the reactor. The selected reaction kettle refrigeration heating and cooling integrated machine can meet the demand of reaction volume to ensure that the temperature can be maintained stably and quickly during the reaction.

5. Understand the materials of the reactor

Material selection is also important. Reactors are often made of different materials including glass, stainless steel, plastic and corrosion resistant materials. Each material has its advantages and disadvantages. Therefore, when selecting a laboratory reactor refrigeration heating and cooling all-in-one machine, consider factors such as the thermal conductivity and heat capacity of the selected material.

6. Understand the operating requirements

It is also important to consider operating and control requirements when selecting a cooling and heating system. The operation of the equipment needs to be convenient so that the temperature can be monitored and adjusted in time during the reaction.

7. Understand the control requirements of the equipment

The controller of the cooling and heating system is very sensitive and reliable to ensure that the equipment can accurately control the temperature.

 

Dynamic Temperature Control Systems (Support Customization)               

 

Cooling and Heating Systems (SUNDI series) (Custom Designs)

Temperature Control Range: -120°C to +350°C

Application: Various Reactors (Microchannels, Glass, Jacketed Reactors, etc.), Distillation or Extraction System, Laboratory, University, Research Institute, Aerospace, Automotive Industry, Semiconductor and Electrical Test, Chemical, Pharmaceutical, Petrochemical, Biochemical, Medical, Hospital, R&D Workshop, Aerospace, Biological and Other Industries.

Temperature range

-10 ~ +150°C series

-25 ~ +200°C series

-25 ~ +300°C series

-45 ~ +250°C series

-45 ~ +300°C series

-60 ~ +250°C series

-60 ~ +300°C series

-70 ~ +250°C series

-80 ~ +250°C series

-90 ~ +250°C series

-100 ~ +100°C series

-25 ~ +200°C one machine for two reactors

-40 ~ +200°C one machine for two reactors

Cooling Capacity

1.5 ~ 15kW

1 ~ 200kW

1 ~ 200kW

0.45 ~ 200kW

0.9 ~ 25kW

0.25 ~ 60kW

0.75 ~ 25kW

0.4 ~ 15kW

0.3 ~ 80kW

0.2 ~ 80kW

0.45 ~ 80kW

up to 10*2kW

up to 10*2kW

 

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Cooling and Heating Systems (WTD series) (Custom Designs)

（Micro channel / tube reactors specialized）

Temperature Control Range: -70°C to +300°C

Specialized design for micro channel (small liquid holding capacity, strong heat exchange capacity, circulation system high pressure drop)

 

Temperature range	-70°C ~ +300°C	-45°C ~ +250°C	-70°C ~ +200°C
Cooling Capacity	1.1 ~ 7.5kW	1.5 ~ 5.5kW	11 ~ 50kW

 

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Cooling and Heating Systems (TES series) (Custom Designs)

Temperature Control Range: -85°C ~ +250°C

Temp Control Accuracy: ± 0.3°C

 

 

Temperature range	-45°C ~ +250°C series	-85°C ~ +200°C series	-60°C ~ +200°C series
Cooling Capacity	0.3 ~ 25kW	0.25 ~ 25kW	3 ~ 60kW

 

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Cooling and Heating Machines (LTS series) (Custom Designs)

Temperature Control Range: -80°C to +80°C

It is widely used in the semiconductor process to control the temperature of the reaction chamber, the hot sink plate and the non-flammable heat transfer medium.

 

 

Temperature range	-20°C ~ +80°C series	-45°C ~ +80°C series	-60°C ~ +80°C series	-80°C ~ +80°C series
Flow Control	7 ~ 45 L/min	7 ~ 45 L/min	7 ~ 45 L/min	7 ~ 45 L/min

 

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Cooling and Heating Circulators (Custom Designs)

Temperature Control Range: -45°C to +250°C

Application: Various Reactors (Microchannels, Glass, Jacketed Reactors, etc.), Distillation or Extraction System, Laboratory, University, Research Institute, Aerospace, Chemical, Pharmaceutical, Petrochemical, Biochemical, Medical, Hospital, R&D Workshop, Aerospace, Biological and Other Industries.

Temperature range	-25°C ~ +200°C series	-45°C ~ +250°C series
Cooling Capacity	1 ~ 15kW	0.25 ~ 15kW

 

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Heating Circulators (Custom Designs)

Temperature Control Range: +50°C to +300°C

Note: UC series can control the temperature of heat transfer medium. UST series can not only control the temperature of the heat transfer medium, but also control the temperature of the reaction material.

Temperature range	+50°C ~ +170°C  (UC series)	+50°C ~ +300°C  (UC series)	+50°C ~ +300°C  (UST series)
Heating Capacity	5.5 ~ 15kW	3.5 ~ 130kW	3.5 ~ 95kW

 

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TCU Multi-reactors Temperature Control System (Custom Designs)

Temperature Control Range: -120°C to +250°C

Application: Various Reactors (Microchannels, Glass, Jacketed Reactors, etc.), Distillation or Extraction System, Laboratory, University, Research Institute, Aerospace, Chemical, Pharmaceutical, Petrochemical, Biochemical, Medical, Hospital, R&D Workshop, Aerospace, Biological and Other Industries.

Temperature range	-45°C ~ +250°C series	-120°C ~ +250°C series	Customized Temperature Control System	RT+10°C ~ +135°C
Heating Capacity	25 ~ 80kW	25 ~ 80kW	Custom	25 ~ 300kW