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automotive chiller

Automotive Chillers

Common Cooling Applications

automotive test chiller

Battery Pack Testing

Used to simulate the charge and discharge processes under different temperature conditions, ensuring stable battery pack performance across a wide temperature range of -45°C to +120°C.

Motor and Hydrogen Engine Testing

During hydrogen engine bench testing, chillers control temperature to ensure accuracy during low-temperature start-up performance testing while meeting wide temperature range requirements. Some models feature a modular design, allowing for flexible capacity expansion and real-time monitoring of device status.

Durability and Safety Testing

Evaluates battery pack reliability under extreme climate conditions through temperature cycling tests, such as simulating -40°C temperatures to verify material stability. Some equipment supports rapid temperature ramp rates (5°C/minute), shortening testing cycles.

Production Quality Inspection

Used for pre-shipment quality inspection of battery packs, ensuring consistent thermal management performance across each unit to prevent vehicle failures caused by temperature control defects.

Vehicle Thermal Management System Testing

A vehicle’s thermal management system includes multiple components, including the battery, motor, and air conditioning system. Chillers can be used to test the vehicle’s thermal management performance under different climate conditions. For example, in simulated extremely cold or high temperature environments, the cooling temperature of the motor is adjusted to ensure the efficient operation of the vehicle’s thermal management system.

Related Products

Automotive Chillers (Custom design)

Automobile test chillers are mainly used in scenarios such as battery testing and charging pile testing of new energy vehicles to provide cooling water for test equipment and ensure the accuracy and reliability of test results.

Temperature Range -20°C ~ +100°C -40°C ~ +100°C0°C ~ +100°C  -40°C ~ +135°C
Cooling Capacity2.8 … 38kW1.2 … 60kW1.8 … 60kW4 … 60kW
Accuracy Control±0.3 ℃±0.3 ℃±0.3 ℃±0.3 ℃
Flow Control1 … 40 L/min1 … 40 L/min2 … 50 L/min/
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

Automotive Chillers – Two Channels (Custom design)

Temperature / Pressure / Flow can be independently controlled

1&2: One machine controls two channels

Temperature Range -40 ~ +100℃ 1&20 ~ +100℃ 1&2
Cooling Capacity(1.8 … 60 kW) *2(1.8 … 60 kW) *2
Accuracy Control±0.3 ℃±0.3 ℃
Flow Control(1 … 40 L/min) *2(2 … 50 L/min) *2
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

Automotive Chillers – Multi Channels (Custom design)

Same Temperature. but Pressure / Flow can be independently controlled

1&3: One machine controls three channels

1&6: One machine controls six channels

Temperature Range -40 ~ +100℃ 1&2 -40 ~ +100℃ 1&3 -40 ~ +100℃ 1&6 -20 ~ +100℃ 1&6 0 ~ +100℃ 1&2 0 ~ +100℃ 1&3 0 ~ +100℃ 1&6
Cooling Capacity2.5 … 60kW4 … 60kW10 … 60kW10 … 60kW7 … 60kW11 … 60kW18 … 60kW
Accuracy Control±0.3 ℃±0.3 ℃±0.3 ℃±0.3 ℃±0.3 ℃±0.3 ℃±0.3 ℃
Flow Control(1 … 40 L/min) *2(1 … 40 L/min) *3(1 … 40 L/min) *6(1 … 40 L/min) *6(2 … 50 L/min) *2(2 … 25 L/min) *3(2 … 25 L/min) *6
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

Frequency Conversion Automotive Chillers (Custom design)

The chiller uses a variable frequency scroll compressor, which automatically adjusts the operating speed according to actual needs, provides the required cooling capacity, reduces energy consumption and improves energy efficiency.

ModelKRYZKRYZ/2T
Temperature range-40 ~ +100 °C-40 ~ +100 °C
Cooling capacity1.8 … 25 kW1.8*2 … 25*2 kW
Temperature stability±0.1 ℃±0.1 ℃
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

Customer Cases

Product Advantages

  • Temperature Control and Heat Dissipation: Motors generate heat during operation, especially under high loads or for extended periods. Chillers provide a steady flow of cooling water to dissipate heat from the motor, ensuring the motor temperature remains within a suitable range during operation. Chillers precisely regulate the cooling water temperature, effectively controlling the motor temperature.
  • Simulating Real-World Operating Conditions: New energy vehicle motors have varying temperature requirements under different operating environments and conditions. Chillers can simulate various extreme temperatures, such as high and low, to help test motor performance under varying temperatures. For example, chillers can provide precise temperature control for testing motor starting performance in extremely cold environments or continuous operation under high temperatures.
  • Improving Test Accuracy: Accurate temperature control is crucial for motor performance testing. Chillers maintain a constant cooling temperature, eliminating test data errors caused by temperature fluctuations. By conducting temperature-controlled tests under different motor operating conditions, researchers can more accurately assess key performance indicators such as motor efficiency, durability, and thermal stability.
  • Extending Motor Life: Proper cooling not only ensures stable motor operation under high loads but also effectively reduces damage caused by overheating. Long-term high temperatures can cause motor materials to age, reducing the motor’s reliability and service life. A water chiller provides constant cooling for the motor, effectively extending its service life and reducing failures due to overheating.

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