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Chemical Pharmaceutical Reactor TCU

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Chemical Pharmaceutical Reactor TCU

 

Advantages of TCU (Temperature Control Unit) in Chemical and Pharmaceutical Reactors In the chemical and pharmaceutical industries, reactors are key equipment for chemical reactions and drug synthesis. The application of temperature control units (TCUs) in reactors is crucial, as they can ensure the stability and safety of the reaction process and improve product quality and production efficiency.

The following are the specific advantages of TCU in chemical and pharmaceutical reactors:

1. Accurate temperature control

• High-precision temperature control: TCU can achieve a temperature control accuracy of ±0.1℃ or even higher, ensuring the stability and consistency of reaction conditions. This is essential for processes that are extremely sensitive to temperature, such as drug synthesis and catalyst activation.

• Fast response: Advanced TCUs can adjust the temperature within seconds to adapt to changes in process requirements, ensuring that temperature conditions at each stage are precisely controlled.

2. Improve production efficiency

• Optimize reaction conditions: Through efficient temperature management, reaction time can be shortened, production efficiency can be improved, and production costs can be reduced.

• Reduce batch differences: A stable temperature environment helps reduce differences between batches and ensure consistency in product quality.

 

Chemical Pharmaceutical Reactor TCU

 

3. Enhance product quality

• Ensure drug quality: Precise temperature control can optimize chemical reactions during drug synthesis, improve product purity and yield, and ensure the quality of the final product.

• Prevent side reactions: Precise temperature control can effectively inhibit unnecessary side reactions, avoid impurities, and improve product purity.

4. Extend equipment life

• Reduce thermal stress: Continuous high temperature will accelerate the aging and wear of the reactor and its ancillary equipment. TCU reduces thermal stress and extends equipment life by effectively dissipating heat.

• Protect precision instruments: Reactors are usually equipped with various sensors and monitoring equipment. The stable cooling environment provided by TCU can protect these precision instruments and ensure their long-term accurate operation.

5. Energy saving and environmental protection

• High efficiency ratio: Modern TCU adopts efficient compressor and heat exchanger design, which can reduce energy consumption and operating costs while ensuring cooling effect.

• Environmentally friendly refrigerants: Many new TCUs use environmentally friendly refrigerants, such as R134a, R407C, etc., which reduce the damage to the ozone layer and meet strict environmental regulations.

6. Intelligent control system

•Automated monitoring: Equipped with advanced automated control systems, it can monitor and adjust parameters such as temperature and pressure in real time, support remote monitoring and fault diagnosis, and facilitate users to carry out daily management and maintenance.

•Data recording and traceability: TCU can record historical data of temperature changes and provide complete process parameter records for subsequent quality traceability and auditing.

7. Flexibility and adaptability

•Multi-purpose application: TCU can be applied to a variety of reactor types, including intermittent, continuous and semi-continuous reactors, to meet different production needs.

•Modular design: Some TCUs adopt modular design, and users can flexibly configure and expand equipment functions according to actual needs, which is convenient for later upgrades and modifications.

8. Compliance with regulatory requirements

•GMP compliance: The design and manufacture of TCU follows good manufacturing practices (GMP) to ensure its safety and reliability in pharmaceutical production.

•FDA certification: Many TCU products are FDA-certified and meet international standards, providing reliable protection for pharmaceutical companies.

Specific application cases

•Drug synthesis: In the production of organic synthetic drugs, TCU is used to control the temperature in the reactor to ensure that the chemical reaction is carried out under optimal conditions and improve the product yield and purity.

•Catalyst activation: During the catalyst activation process, TCU can accurately control the temperature to ensure that the activity of the catalyst is maximized and the reaction efficiency is improved.

•Aseptic production: In the production of aseptic preparations such as injections and infusions, TCU provides precise temperature control to ensure a sterile environment and prevent contamination.

If you have a specific application scenario or need further technical support, please feel free to let us know.

 

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Heater & Chiller Combo Units (SUNDI series)

(Custom Designs)

  • Temperature range: -120℃ ~ +350℃
  • High-precision, intelligent temperature control
  • Fully closed system to extend the service life of thermal fluid

Eleven product series

Model SUNDI-1 SUNDI-2 SUNDI-23 SUNDI-4 SUNDI-43 SUNDI-6 SUNDI-63 SUNDI-7 SUNDI-8 SUNDI-9 SUNDI-10
Temperature range  -10 ~ +150 °C -25 ~ +200 °C  -25 ~ +300 °C -45 ~ +250 °C  -45 ~ +300 °C  -60 ~ +250 °C  -60 ~ +300 °C  -70 ~ +250 °C  -80 ~ +250 °C -90 ~ +250 °C  -100 ~ +100 °C
Cooling capacity 1.5 … 15 kW 1 … 200 kW 1 … 200 kW 0.45 … 200 kW 0.9 … 25 kW 0.25 … 60 kW 0.75 … 25 kW 0.4 … 15 kW 0.3 … 80 kW 0.2 … 80 kW 0.45 … 80 kW
Heating capacity 2.5 … 15 kW 2.5 … 200 kW 2.5 … 200 kW 2.5 … 200 kW 5.5 … 25 kW 2.5 … 60 kW 5.5 … 25 kW 2.5 … 15 kW 3 … 80 kW 3 … 80 kW  3.5 … 80 kW
Pump flow pressure 20 … 75 L/min 20 … 600 L/min 20 … 600 L/min 20 … 600 L/min 35 … 150 L/min 20 … 250 L/min 35 … 150 L/min 20 … 110 L/min 20 … 400 L/min 20 … 400 L/min 35 … 400 L/min
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


chiller

Frequency Conversion Heater & Chiller Combo Units

(Custom Designs)

  • Temperature range: -80℃ ~ +250℃
  • High-precision, intelligent temperature control
  • Adopt frequency conversion control to save energy

Two product series

Model SUNDIZ4 SUNDIZ8
Temperature range   -45 ~ +250 °C  -80 ~ +250 °C
Cooling capacity 0.9 … 60 kW 0.4 … 20 kW
Heating capacity 5.5 … 60 kW 3.5 … 15 kW
Pump flow pressure 50 … 400 L/min 35 … 250 L/min
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


Cooling and Heating Circulators

(Custom Designs)

  • Temperature range: -45℃ ~ +250℃
  • Emerson Copeland compressor, reliable quality
  • Self-diagnosis function, multiple safety protection devices

Two product series

Model HR HRT
Temperature range   -25 ~ +200 °C  -45 ~ +250 °C
Cooling capacity 1 … 15 kW 0.25 … 15 kW
Heating capacity 2.5 … 15 kW 2.5 … 15 kW
Pump flow pressure 20 … 110 L/min 20 … 110 L/min
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


Cooling and Heating Systems (WTD series)

(Custom Designs)

  • (Micro channel / tube reactors specialized)
  • Temperature range: -70℃ ~ +300℃
  • Wide temperature range to meet the needs of more industries

Three product series

Model  WTD-M  WTD-2T  WTD-PEX
Temperature range  -70 ~ +300 °C  -45 ~ +250 °C  -70 ~ +200 °C
Cooling capacity 1.1 … 7.5 kW 1.5 … 5.5 kW 11 … 50 kW
Heating capacity 2 … 7.5 kW 5.5 kW 38 … 50 kW
Pump flow pressure 7 … 25 L/min 25 L/min 250 L/min
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


Heating Circulators

(Custom Designs)

  • Temperature range: +50℃ ~ +300℃
  • Large heat exchange area and fast heating speed
  • Closed circulation system, no oil mist at high temperatures

Three product series

Model  UC-1 UC-2 UST
Temperature range +50 ~ +170 °C  +50 ~ +300 °C  +50 ~ +300 °C
Cooling capacity 1.8 … 15 kW 1 … 130 kW 1 … 95 kW
Heating capacity 5.5 … 15 kW 3.5 … 130 kW 3.5 … 95 kW
Pump flow pressure 35 … 50 L/min 35 … 400 L/min 35 … 400 L/min
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


TCU Multi-reactors Temperature Control System

(Custom Designs)

  • Temperature range: -120℃ ~ +250℃
  • Built-in electric heating thermal oil auxiliary system
  • Each device is load tested for more than 12 hours

Two product series

Model ZLF SR
Temperature range   -25 ~ +200 °C  -45 ~ +250 °C
Pump flow pressure 150 … 750 L/min 200 … 750 L/min
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

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