Carbon Steel Reactor Cooling and Heating System

 

The refrigeration and heating system of the carbon steel reactor is its key component, which is used to control the temperature of the materials inside the reactor and ensure that the chemical reaction is carried out under suitable temperature conditions. This system usually includes the following parts:

1. Heating device: Common heating methods include electric heating, steam heating and thermal oil heating. Electric heating directly heats the jacket of the inner or outer wall of the reactor through a resistance wire; steam heating is to pass steam into the jacket and use the heat of the steam for heating; the thermal oil heating system uses electricity to heat the thermal oil, and then circulates the thermal oil in the jacket through a circulating pump to transfer heat to the reaction materials.

2. Cooling device: The cooling system is usually implemented by cold water circulation or refrigerant circulation. The cooling water or refrigerant flows through the jacket or built-in coil of the reactor, absorbs the heat of the reaction materials and takes them away, thereby achieving the purpose of cooling. Some systems will also be equipped with plate heat exchangers or shell and tube heat exchangers to improve heat exchange efficiency.

3. Temperature control system: In order to accurately control the temperature in the reactor, the system is usually equipped with an automatic temperature control device, including a temperature sensor (such as a thermocouple or a thermal resistor), a controller, and an actuator (such as an electric valve or a solenoid valve). The temperature sensor monitors the actual temperature of the material and feeds the signal back to the controller. The controller adjusts the start and stop of the heating or cooling system and the flow rate according to the set temperature point to maintain temperature stability.

4. Stirring system: Although it is not a direct cooling or heating part, the stirring system is essential for temperature uniformity. It promotes heat exchange between materials and ensures that the temperature is consistent throughout the reactor.

5. Safety devices: Including pressure gauges, safety valves, emergency shut-off devices, etc., used to monitor and ensure safety during operation to prevent overpressure or overtemperature. In summary, the refrigeration and heating systems of carbon steel reactors ensure that chemical reactions proceed smoothly in a strictly controlled temperature environment through precise design and automated control, while ensuring the safety and efficiency of operations.

 

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We provide complete temperature control systems design and manufacturing. From standard models to complete customized products. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

We provide non-standard customized solutions. Both single cooling chillers and cooling & heating combo units are available.

Email: lilia@lneya.com    WeChat ID: +8615251628237    WhatsApp: +86 15251628237

 

 

1.Cooling and Heating Systems

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Cooling and Heating Systems (SUNDI series)

(Custom Designs)

• Temperature range: -120℃ ~ +350℃
• High-precision, intelligent temperature control
• Cooling capacity: 0.5kW ~ 1200kW
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

 

Temperature range	-10 ~ +150°C series	-25 ~ +200°C series	-25 ~ +300°C series	-45 ~ +250°C series	-45 ~ +300°C series	-60 ~ +250°C series	-60 ~ +300°C series	-70 ~ +250°C series	-80 ~ +250°C series	-90 ~ +250°C series	-100 ~ +100°C series
Cooling Capacity	1.5 ~ 15kW	1 ~ 200kW	1 ~ 200kW	0.45 ~ 200kW	0.9 ~ 25kW	0.25 ~ 60kW	0.75 ~ 25kW	0.4 ~ 15kW	0.3 ~ 80kW	0.2 ~ 80kW	0.45 ~ 80kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 

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Cooling and Heating Circulators

(Custom Designs)

• Temperature range: -45℃ ~ +250℃
• Emerson Copeland compressor, reliable quality
• Self-diagnosis function, multiple safety protection devices
• Fully closed system to extend the service life of thermal fluid
• Each device is load tested for more than 12 hours

 

Temperature range	-25°C ~ +200°C series	-45°C ~ +250°C series
Cooling Capacity	1 ~ 15kW	0.25 ~ 15kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 

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Cooling and Heating Systems (WTD series)

(Custom Designs)

• （Micro channel / tube reactors specialized）
• Temperature range: -70℃ ~ +300℃
• High-performance circulation pump, more stable temperature control effect
• Wide temperature range to meet the needs of more industries
• Each device is load tested for more than 12 hours

 

Temperature range	-70°C ~ +300°C	-45°C ~ +250°C	-70°C ~ +200°C
Cooling Capacity	1.1 ~ 7.5kW	1.5 ~ 5.5kW	11 ~ 50kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 

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TCU Multi-reactors Temperature Control System

(Custom Designs)

• Temperature range: -120℃ ~ +250℃
• Sealed, repeatable temperature control
• Built-in electric heating thermal oil auxiliary system
• Add cold and heat source heat exchange modules according to needs
• Each device is load tested for more than 12 hours

 

Temperature range	-45°C ~ +250°C series	-120°C ~ +250°C series	Customized Temperature Control System	RT+10°C ~ +135°C
Heating Capacity	25 ~ 80kW	25 ~ 80kW	Custom	25 ~ 300kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 

2.Cooling Chillers

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Low Temperature/Cryogenic Chillers (Water Cooled)

(Custom Designs)

• Temperature range: -150℃ ~ -5℃
• International brand compressor, high cooling efficiency
• Secondary subcooling technology, fast cooling speed
• Automated control and operation, efficient and energy-saving
• Each device is load tested for more than 12 hours

Six product series

Temperature range	-25°C ~ -5°C	-45°C ~ -10°C	-60°C ~ -10°C	-80°C ~ -30°C	-110°C ~ -50°C	-150°C ~ -110°C
Cooling Capacity	12kW…360kW	6kW…180kW	6kW…180kW	4kW…180kW	2kW…120kW	2.5kW…11kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 

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Recirculating Chiller/Refrigerated Circulator (Air Cooled)

(Custom Designs)

• Temperature range: -120℃ ~ +30℃
• International brand compressor, cascade refrigeration technology
• Use ethylene glycol or a mixture of ethylene glycol and water
• Fully sealed design to ensure the purity of the medium
• Each device is load tested for more than 12 hours

Five product series

Temperature range	-25°C ~ +30°C	-45°C ~ +30°C	-60°C ~ -20°C	-80°C ~ -20°C	-120°C ~ -70°C
Cooling Capacity	0.8kW…30kW	0.75kW…12kW	0.4kW…6kW	0.2kW…6kW	0.3kW…5kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 

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Small Chillers / Mini Chillers

(Custom Designs)

• Temperature range: -18℃ ~ +35℃
• International brand compressor, stable performance
• Microcomputer controller, adjustment unit 0.1℃
• Energy saving, high temperature control accuracy
• Each device is load tested for more than 12 hours

Two product series

Temperature range	-18°C ~ +30°C	+5°C ~ +35°C
Cooling Capacity	0.35 ~ 0.9kW	1.8kW…50kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 

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High Temperature Chillers

(Custom Designs)

• Temperature range: -100℃ ~ +80℃
• International brand compressors and other accessories
• Fully sealed design to ensure the purity of the medium
• PLC programmable controller
• Each device is load tested for more than 12 hours

Five product series

Temperature range	+5°C ~ +40°C	-25°C ~ +40°C	-45°C ~ +40°C	-80°C ~ +80°C	-100°C ~ +80°C
Cooling Capacity	6kW…40kW	2kW…15kW	1kW…8kW	0.kW…3kW	1.5kW…3kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized