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Advantages of Reactor Temperature Control

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Advantages of Reactor Temperature Control

 

Reactor temperature control is a crucial link in many industries such as chemical, pharmaceutical, and food processing. It directly affects reaction efficiency, product quality, and production safety. Here are some of the main advantages of reactor temperature control:

1. Accurate temperature control:

The introduction of a temperature control system can achieve precise regulation of the reaction temperature, ensure stable reaction conditions, and avoid product quality degradation caused by temperature fluctuations.

Advanced temperature control technologies such as PID (proportional-integral-differential) controllers can achieve extremely high control accuracy, usually up to ±0.5°C or even higher.

2. Improve reaction efficiency and product quality:

By accurately controlling the reaction temperature, the reaction kinetics can be optimized, the yield and conversion rate can be increased, and the formation of by-products can be reduced, thereby improving product quality.

Temperature control helps maintain the optimal conditions for the reaction, making the reaction process more controllable and predictable.

 

Advantages of Reactor Temperature Control

 

3. Save energy and operating costs:

An efficient temperature control system can reduce energy waste. For example, a chemical reactor oil temperature machine can operate in a liquid phase closed loop, reducing heat loss and saving about 30% energy compared to a steam boiler.

While reducing energy consumption, it can also reduce overall operating costs, including the cost of maintenance and replacement of equipment.

4. Safety and environmental protection:

Temperature control equipment such as chemical reactor oil temperature machine only bears pump pressure, there is no risk of explosion, and improves the safety of operation.

In terms of environmental protection, reducing heat loss and energy consumption means reducing carbon emissions, which is in line with the concept of green production.

5. Operational flexibility:

The reactor can adapt to different operating modes. Whether it is continuous, semi-continuous or intermittent operation, the temperature control can meet the temperature requirements of different stages.

This flexibility enables the reactor to handle various types of chemical reactions, increasing the versatility and production capacity of the equipment.

6. Extend equipment life:

Good temperature control can avoid overheating or overcooling of equipment, reduce thermal stress of equipment, and extend the service life of equipment.

Reduce the frequency of maintenance and replacement of equipment, and further save costs.

7. Intelligence and automation:

Modern temperature control systems are often equipped with intelligent monitoring and remote control functions, which can monitor and adjust reaction conditions in real time to improve production efficiency and safety.

In summary, reactor temperature control not only has a direct positive impact on the production process, but also brings economic and environmental benefits. It is an indispensable part of modern chemical production.

 


 

We provide complete temperature control systems design and manufacturing. From standard models to complete customized products. We specialize in customer service and are dedicated to helping each customer have the optimal temperature control system for their specific need.

We provide non-standard customized solutions. Both single cooling chillers and cooling & heating combo units are available.

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Email: lilia@lneya.com    WeChat ID: +8615251628237    WhatsApp: +86 17851209193

 

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1.Cooling and Heating Systems


Cooling and Heating Systems (SUNDI series)

(Custom Designs)

  • Temperature range: -120℃ ~ +350℃
  • High-precision, intelligent temperature control
  • Cooling capacity: 0.5kW ~ 1200kW
  • Fully closed system to extend the service life of thermal fluid
  • Each device is load tested for more than 12 hours

 

Temperature range -10 ~ +150°C series -25 ~ +200°C series -25 ~ +300°C series -45 ~ +250°C series -45 ~ +300°C series -60 ~ +250°C series -60 ~ +300°C series -70 ~ +250°C series -80 ~ +250°C series-90 ~ +250°C series -100 ~ +100°C series
Cooling Capacity1.5 ~ 15kW1 ~ 200kW1 ~ 200kW0.45 ~ 200kW0.9 ~ 25kW0.25 ~ 60kW0.75 ~ 25kW0.4 ~ 15kW0.3 ~ 80kW0.2 ~ 80kW0.45 ~ 80kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


Cooling and Heating Circulators

(Custom Designs)

  • Temperature range: -45℃ ~ +250℃
  • Emerson Copeland compressor, reliable quality
  • Self-diagnosis function, multiple safety protection devices
  • Fully closed system to extend the service life of thermal fluid
  • Each device is load tested for more than 12 hours

 

Temperature range -25°C ~ +200°C series -45°C ~ +250°C series
Cooling Capacity1 ~ 15kW0.25 ~ 15kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


Cooling and Heating Systems (WTD series)

(Custom Designs)

  • (Micro channel / tube reactors specialized)
  • Temperature range: -70℃ ~ +300℃
  • High-performance circulation pump, more stable temperature control effect
  • Wide temperature range to meet the needs of more industries
  • Each device is load tested for more than 12 hours

 

Temperature range -70°C ~ +300°C -45°C ~ +250°C -70°C ~ +200°C
Cooling Capacity1.1 ~ 7.5kW1.5 ~ 5.5kW11 ~ 50kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


TCU Multi-reactors Temperature Control System

(Custom Designs)

  • Temperature range: -120℃ ~ +250℃
  • Sealed, repeatable temperature control
  • Built-in electric heating thermal oil auxiliary system
  • Add cold and heat source heat exchange modules according to needs
  • Each device is load tested for more than 12 hours

 

Temperature range -45°C ~ +250°C series -120°C ~ +250°C seriesCustomized Temperature Control SystemRT+10°C ~ +135°C
Heating Capacity25 ~ 80kW25 ~ 80kWCustom25 ~ 300kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 

 

2.Cooling Chillers


low temperature chiller

Low Temperature/Cryogenic Chillers (Water Cooled)

(Custom Designs)

  • Temperature range: -150℃ ~ -5℃
  • International brand compressor, high cooling efficiency
  • Secondary subcooling technology, fast cooling speed
  • Automated control and operation, efficient and energy-saving
  • Each device is load tested for more than 12 hours

Six product series

Temperature range -25°C ~ -5°C -45°C ~ -10°C -60°C ~ -10°C -80°C ~ -30°C-110°C ~ -50°C -150°C ~ -110°C
Cooling Capacity12kW…360kW6kW…180kW6kW…180kW4kW…180kW2kW…120kW2.5kW…11kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


recirculating chiller

Recirculating Chiller/Refrigerated Circulator (Air Cooled)

(Custom Designs)

  • Temperature range: -120℃ ~ +30℃
  • International brand compressor, cascade refrigeration technology
  • Use ethylene glycol or a mixture of ethylene glycol and water
  • Fully sealed design to ensure the purity of the medium
  • Each device is load tested for more than 12 hours

Five product series

Temperature range -25°C ~ +30°C -45°C ~ +30°C -60°C ~ -20°C -80°C ~ -20°C -120°C ~ -70°C
Cooling Capacity0.8kW…30kW0.75kW…12kW0.4kW…6kW0.2kW…6kW0.3kW…5kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


 

Precision Chillers / Small ChillersSmall Chillers / Mini Chillers

(Custom Designs)

  • Temperature range: -18℃ ~ +35℃
  • International brand compressor, stable performance
  • Microcomputer controller, adjustment unit 0.1℃
  • Energy saving, high temperature control accuracy
  • Each device is load tested for more than 12 hours

Two product series

Temperature range -18°C ~ +30°C +5°C ~ +35°C
Cooling Capacity0.35 ~ 0.9kW1.8kW…50kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

 

 


SEMICONDUCTOR CHILLER

 

High Temperature Chillers

(Custom Designs)

  • Temperature range: -100℃ ~ +80℃
  • International brand compressors and other accessories
  • Fully sealed design to ensure the purity of the medium
  • PLC programmable controller
  • Each device is load tested for more than 12 hours

Five product series

Temperature range +5°C ~ +40°C -25°C ~ +40°C -45°C ~ +40°C -80°C ~ +80°C -100°C ~ +80°C
Cooling Capacity6kW…40kW2kW…15kW1kW…8kW0.kW…3kW1.5kW…3kW
Note: Any temperature range from -150℃ ~ +350℃ and any cooling capacity can be customized

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